Product Description
1. Paper Feeding Section:
Discover the revolutionary servo pressure-free paper feeding system of the Durable Electric Carton Ink Printing Machine with Renowned Brand Features. This system eliminates the need for the traditional paper guide rubber roller and embossing roller, offering a seamless transfer of cardboard to the printing roller through a front-edge vacuum. The power input gear of the intermittent divider in the paper feeding section is ingeniously aligned with the vacuum paper guide wheel of the pressure-free front edge section. By eliminating the cumbersome adjustment of the paper guide roller pressure, we allow for extended auxiliary paper feeding time and simplify the paper feeding time adjustment operation, offering you a remarkably smooth and efficient process.
Our paper feeding section boasts the renowned French Martin front edge structure, featuring a smartly designed tilting tabletop that facilitates effortless paper feeding. This innovative design, with a lower front and higher back during lifting, significantly reduces the risk of paper jams and cardboard damage, making it ideal for single and curved corrugated cardboard. The Martin bellows, a snazzy snail-type suction blower, concentrates its powerful suction on high-strength and heavier cardboard, ensuring perfect alignment and preventing oblique runs. The light-pressure bearing wheel frame design aids in effortlessly managing increased weight loads when cardboard is stacked high, providing a qualitative improvement in the speed of our pressure-free section.
Embrace the future with our cutting-edge pressure-free front edge paper feeding system, a true game-changer that eliminates the detrimental effects of the paper guide rubber roller on cardboard. This innovation fully protects the physical integrity of the cardboard, ensuring near-perfect preservation of its indicators, and offers carton manufacturers an expanded range of paper choices. By discarding the traditional guide roller mechanism, our system guarantees undamaged transportation of all cardboards, achieving a level of protection unattainable by other front edge paper feeding mechanisms.
1. Machine Clutch:
1) Safety is paramount with our electric control machine clutch. The alarm bell continuously rings during movement, ensuring that operators are always aware and protected.
2) Featuring a robust Pneumatic Interlocking Device.
3) Elevate your efficiency with our main motor and fan, equipped with energy-saving variable frequency motors and controllers. Experience smooth starts and enhanced safety with our motor start protection device.
2. Front Edge Paper Feeding System
1) With a powerful 7.5KW fan, our suction-assisted paper feeding offers adjustable air volume tailored to the cardboard's bending degree, ensuring seamless feeding.
2) Experience rapid and robust paper movements, driven by highly efficient cylinders for both lifting and dropping.
3) Enjoy the convenience of one-button electric adjustment for the side, front, and rear baffles, streamlining your operations.
4) Durable Taiwan Super-Resistant Front Edge Paper Feeding Wheel, renowned for its exceptional wear resistance.
5) Choose between continuous or interval feeding with our versatile interval paper feeding device, tailored to your specific needs.
6) Navigate with ease using our seven-inch computer touch screen control, displaying production volume and counting alarms for optimal management.
3. Automatic Zeroing Device
1) Achieve precise positioning with our electric and automatic zeroing capabilities for both the paper feeding unit and die-cutting unit.
2) For general cartons, our automatic zeroing device adjusts within just two trial prints, minimizing cardboard waste and enhancing efficiency.
4. Dust Removal Device
1) Our state-of-the-art brush dust removal device effectively eliminates a large amount of impurities from the printed cardboard surface, significantly enhancing print quality.
2) Experience unmatched precision with a storage order capacity of up to 999 and our highly efficient automatic alignment system.
3) Enjoy hassle-free operations with one-key alignment and one-key adjustment of slot sizes, ensuring prompt and precise adjustments.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Marvel at the precision-engineered outer diameter of 395mm, which includes a meticulously crafted outer diameter of the plate at 405mm, ensuring optimal performance and durability.
2) Experience the superior quality with a steel pipe surface that is expertly ground and hard chrome plated, promising resilience and smooth operation.
3) Benefit from balance correction techniques that guarantee seamless and stable operations, enhancing your machine's efficiency.
4) Discover precision with a securely engineered ratchet fixed plate rolling shaft, designed for robust and reliable performance.
5) Fully equipped with a comprehensive plate hanging slot, perfectly crafted to accommodate 9mm hanging plate strips, ensuring versatility and ease of use.
6) Enjoy the convenience of effortless loading and unloading of printing plates with an electrically controlled foot switch for precise forward and reverse rotation.
2. Printing roller:
1) The printing roller boasts an outer diameter of 159mm, crafted for excellence and precision in printing tasks.
2) The surface of the steel pipe is meticulously ground and hard chrome plated, ensuring durability and top-tier performance.
3) Benefit from balance correction that assures smooth, uninterrupted operation, maintaining the highest standards of printing quality.
4) Effortlessly adjust the printing roller gap dial manually, with an impressive range of 0-12mm to fit your specific needs.
3. Upper and lower rollers for paper feeding:
1) The upper roller features a robust 99mm outer diameter, crafted from thick-walled steel pipe and equipped with a quick-adjustment paper guide wheel for seamless paper feeding.
2) The lower roller, with a substantial outer diameter of 156mm, is made from thick-walled steel pipe, surface-ground, and hard chrome plated for superior performance.
3) Manually adjust the paper feeding roller gap dial with precision, offering a flexible adjustment range of 0-12mm.
4. Steel anilox roller
1) The anilox roller dazzles with an outer diameter of φ213, offering mesh number options from 180 to 260 to suit varied printing needs.
2) Enjoy the finely ground surface with pressed mesh and hard chrome plating on the steel tube, ensuring lasting quality and performance.
3) Balance correction ensures smooth, consistent operation with uniform inking and dot precision, enhancing print quality.
4) The anilox roller is complemented by a wedge overrunning clutch for even ink distribution and efficient ink washing.
5) Easily adjust the anilox gap dial manually, offering precision and control in your printing processes.
5. Rubber roller:
1) The rubber roller impresses with a substantial outer diameter of φ200mm, designed for optimal ink transfer and application.
2) The surface is expertly wrapped with wear-resistant rubber, ensuring durability and balance for superior performance.
3) The roller is specially ground in the middle and high parts, optimizing the ink transfer effect for high-quality prints.
4) The rubber hardness is tailored to 60-65 degrees, providing the perfect balance for effective ink application.
5) Equipped with a Yunmo motor, enjoy the silent, smooth operation for an enhanced printing experience.
6. Phase adjustment mechanism:
1) The planetary gear business structure offers advanced engineering for precise phase adjustments.
2) Enjoy the convenience of electric digital 360-degree printing phase adjustments, whether operating or stopped.
3) Effortless electric adjustment of lateral position, with a generous adjustment distance of ±10mm for optimal alignment.
7. Ink circulation
1) Featuring a pneumatic diaphragm pump for stable ink supply, enjoy ease of operation and maintenance for efficient ink management.
2) Maintain purity and consistency with an ink filter designed to effectively remove impurities, ensuring flawless printing.
8. Printing phase fixing device:
1) The electromagnetic clutch brake device is engineered to provide safety and precision in printing phase adjustments.
2) When adjusting the phase, the brake mechanism intelligently limits machine operation, ensuring the original gear position remains fixed and secure.
9. Oil supply device:
1) The mechanical oil pump ensures an efficient oil supply circulation, maintaining smooth and consistent machine operations.
2) Experience the brilliance of a circulating oil supply system, where gears enjoy unparalleled inking consistency, and the oil levels across each group maintain a perfect equilibrium for peak performance.
Three-die cutting section
1. Die roller (lower roller)
1) Revel in precision with an outer diameter of φ3 60mm (excluding die), engineered for superior function.
2) Crafted from premium cast steel, the surface is meticulously ground and finished with hard chrome plating for unmatched durability.
3) Enjoy enhanced operational stability thanks to expertly balanced adjustments.
4) Precision-engineered with die fixing screw holes spaced at a meticulous 50mm*50mm.
5) Designed for optimal compatibility with a die height of 25.4mm.
6) Effortlessly handles die cutting thicknesses of 16mm for three-layer board and 13mm-15mm for five-layer board.
2. Rubber pad roller (upper roller)
1) Outer wall crafted to a magnificent φ388.9mm for maximum efficiency.
2) Constructed with robust cast steel, surfaced to perfection with hard chrome plating, ensuring longevity.
3) Seamless operation stability is achieved through precise balanced adjustments.
4) Effortless electric gap adjustments with the die roller, precision at your fingertips.
5) Pad thickness is a precise 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring consistent results.
3. Transverse movement and repair device:
1) Features mechanical transverse movement (40mm) with a floating device, ensuring die-cutting pad wear is uniform, extending the service life beautifully.
2) Advanced electric repair device maximizes pad reuse, allowing for 3-4 repairs, maximizing efficiency.
3) Innovative pneumatic automatic separation device reduces pad wear, thus extending the service life.
4. Plate-free fixture:
1) Revolutionary die-cutting fast interchangeable multi-function system eliminates the need for templates in conventional boxes, streamlining operations.
2) Achieves remarkable savings by delivering the same effect as thin knife slotting, cutting production costs.
3) Harness the power of 13 servo motors that electrically adjust pressure and knife ring size with precision. Input cardboard dimensions for effortless one-key slotting adjustments.
4. Transmission gear:
1. Manufactured from 40Cr high-quality alloy steel, tempered, ground, and nitrided, these gears promise superior performance.
2. With six-level precision, they operate smoothly, quietly, and with incredible lifespan, ensuring consistent printing color accuracy.
3. The machine's transmission parts feature a keyless connection via expansion sleeves, eliminating gaps for high-speed, high-torque operations.
5. Oil supply device:
1) Features a mechanical oil pump ensuring consistent oil supply cycles.
2) The system ensures circulation oil supply for uniformly oiled gears and balanced oil levels.
3) Closed spray lubrication system guarantees transmission accuracy and extends the life of the machinery.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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