| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Enter the world of superior packaging solutions with the 5+1 high-definition water-based ink printing machinery! This state-of-the-art equipment harmoniously blends the artistry of multi-color high-precision printing with eco-friendly, energy-efficient, and intelligent control capabilities. Primarily utilized in the creation of cartons, paper boxes, and flexible packaging, this machine boasts a robust configuration of five independent printing units complemented by a multifunctional efficiency unit. Whether it's glazing, die-cutting, or spot coloring, this machinery ensures seamless one-time molding and surface enhancement of intricate graphics, thereby catapulting production efficiency and printing quality to unprecedented heights. Let's delve deeper into the core technology, diverse application scenarios, and performance parameters that make this equipment a game-changer in the realm of printing.
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each unit is engineered with FLEXO flexographic technology, adept at utilizing water-based ink that complies with stringent EU REACH regulations. With VOC emissions maintained below 100ppm, our units are ideal for sensitive packaging applications, including food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Master the art of precision with servo motor-driven and 360° electric phase fine-tuning, ensuring an impressive color registration accuracy of ±0.5mm on flat cardboard. Achieve minimum text printing as small as 1.5mm, with a dot reproduction accuracy that reaches ±0.1mm.
Quick Plate Change Design: Featuring a pneumatic locking and track sliding structure, our innovative design minimizes plate change time to under 10 minutes. Additionally, the anilox roller can be replaced without halting operations, optimizing uptime and productivity.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This cutting-edge system comes with an integrated chamber scraper glazing capability, offering both partial and overall glazing to heighten surface gloss and durability. Enjoy swift drying speeds of up to 30 meters per minute.
Die-Cutting/Slotting Function: Select models feature a synchronized die-cutting unit to facilitate the creasing, slotting, and die-cutting of corrugated cardboard, significantly reducing the dependency on labor-intensive follow-up processes.
Spot Color Printing Expansion: The sixth unit can be custom-tailored as a spot color channel, catering to special ink printing demands, including metallic and fluorescent colors, broadening your creative possibilities.
Intelligent Automation Control System
PLC + Touch Screen Operation: Harness the power of Siemens PLC coupled with a vivid 10.4-inch color touch screen, providing support for parameter presetting, fault diagnostics, and comprehensive production data analytics, such as output and energy consumption.
Remote Monitoring (Optional): Elevate your operational efficiency with the optional Industrial Internet of Things (IIoT) module, offering remote monitoring of equipment status, proactive early warning notifications, and seamless OTA firmware upgrades to streamline maintenance costs.
Tension Closed-Loop Control: Equipped with a tension sensor and servo motor linkage, this system dynamically adjusts paper tape tension in real-time to prevent printing deviations, ensuring consistently impeccable results.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Our integrated hot air drying module, adjustable from 50-120ºC, is enhanced with infrared radiation for auxiliary drying. This ensures rapid drying speeds reaching 30 meters per minute, compatible with materials such as film and paper.
Ink Zero Waste System: With an innovative approach, our rubber wheel automatically idles during machine stoppages, combined with a pneumatic diaphragm pump and an independent ink-distributing motor, enabling rapid ink color changes in under 5 minutes and effective recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization) Tailored for three-, five-, and seven-layer corrugated cardboard and wide-width films, maximizing versatility.
Applicable Materials Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil Engineered to support a wide spectrum of packaging substrates, elevating production flexibility.
Mechanical Speed 10-70 meters/minute (Stepless Speed Regulation) Achieve precision in low-speed debugging and remarkable efficiency in high-speed production, optimizing workflow and output.
Experience unparalleled precision with color registration accuracy between ±0.5-0.8mm, a benchmark in the industry that perfectly addresses the intricate demands of fine pattern printing.
Our High-Speed High-Definition Ink Printing Machine boasts a power supply of 380V/50Hz and a total power of 25-40kW. It features an ingenious energy-saving design that slashes power consumption by an impressive 15% compared to conventional equipment.
With dimensions ranging from 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, the machine's modular design ensures effortless integration into your workshop layout and simplifies maintenance.
3. Explore Application Areas and Discover Typical Scenarios
Packaging printing at its finest.
Carton / Paper box: Achieve seamless multi-color graphics and glazing in one swift process, ideal for e-commerce logistics boxes and luxurious gift boxes alike.
Soft packaging: Perfectly supports the high-precision printing of film materials, making it indispensable for the production of food bags and daily chemical packaging bags.
Exquisite Labels and Logos
Industrial labels: Offers two-color overprinting for batch numbers and QR codes with color accuracy that meets stringent GMP certification standards.
Anti-counterfeiting labels: Integrates spot color printing with selective glazing to significantly enhance the anti-counterfeiting capabilities of your products.
Innovative Special Material Processing
Aluminum foil and composite materials: Excels in high-precision printing, ideal for pharmaceutical aluminum foil packaging and shielding materials for electronic components.
IV. Intelligent and Humanized Design
Effortless Maintenance and Robust Safety Protection
Modular wear parts: Featuring standardized interfaces, anilox rollers, rubber rollers, and other consumables are effortlessly replaceable. Key components like chains and gears boast a lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all adhering to CE safety standards to ensure the utmost in safety.
Advanced Data Management
Production report generation: Offers real-time data recording for aspects such as printing speed, ink usage, and downtime, aiding in comprehensive production efficiency analysis.
CIP4 data interface: Seamlessly connects to the enterprise ERP system, enabling the effortless transmission of orders and process parameters.
V. Comprehensive After-sales Service and Certification
Warranty and maintenance: Enjoy a 1-year full machine warranty, with core components extended to 2 years. Benefit from 7×24 hours remote diagnosis and prompt engineer on-site service within 48 hours (domestic).
Environmental certification: Our water-based ink adheres to the stringent EU REACH standards, and our equipment is in full compliance with the ISO 14001 environmental management system.
Quality certification: Our CE-certified machine incorporates key components like motors and sensors from leading imported brands, ensuring unsurpassed quality and reliability.
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