| Printing Page: | Single Faced |
|---|---|
| Printing Color: | 5 Colors |
| Anilox Roller: | Metal Anilox Roller |
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Introduction to 5+1 high-definition water-based ink printing machinery
5+1 high-definition water-based ink printing machinery is an advanced packaging printing equipment that integrates multi-color high-precision printing, environmental protection and energy saving, and intelligent control. It is mainly used in cartons, paper boxes, flexible packaging and other fields. Its core configuration is five independent printing units + one multifunctional efficiency unit (such as glazing, die-cutting or spot color unit), which can realize one-time molding and surface treatment of complex graphics, significantly improving production efficiency and printing quality. The following is an explanation from the aspects of core technology, application scenarios and performance parameters:
1. Core technology and functional advantages
Five sets of high-precision printing system
Independent five-color printing unit: Each printing module is equipped with FLEXO flexographic technology, supports water-based ink (in compliance with EU REACH regulations), VOC emissions are less than 100ppm, and are suitable for sensitive packaging such as food and medicine.
Micron-level color registration accuracy: Using servo motor drive and 360° electric phase fine-tuning, the color registration accuracy can reach ±0.5mm (when the cardboard is flat), the minimum text can be printed 1.5mm, and the dot reproduction accuracy is ±0.1mm.
Quick plate change design: The printing unit adopts pneumatic locking + track sliding structure, the plate change time is less than 10 minutes, and the anilox roller can be replaced without stopping the machine.
Multifunctional efficiency unit (+1 configuration)
Water-based glazing module: Integrated chamber scraper glazing system, which can achieve partial or overall glazing, improve surface gloss and wear resistance, and dry at a speed of 30 meters/minute.
Die-cutting/slotting function: Some models are equipped with a linkage die-cutting unit to support the creasing, slotting and die-cutting of corrugated cardboard, reducing the dependence on the subsequent process.
Spot color printing expansion: The sixth unit can be customized as a spot color channel to meet the printing needs of special inks such as metallic colors and fluorescent colors.
Intelligent automation control system
PLC + touch screen operation: Adopt Siemens PLC and 10.4-inch color touch screen, support parameter preset, fault diagnosis and production data statistics (such as output, energy consumption).
Remote monitoring (optional): The Industrial Internet of Things (IIoT) module enables remote monitoring of equipment status, early warning push and OTA firmware upgrades to reduce operation and maintenance costs.
Tension closed-loop control: Equipped with a tension sensor and servo motor linkage to adjust the paper tape tension in real time to avoid printing deviation.
Efficient drying and environmentally friendly design
Three-stage hot air drying: Integrated hot air drying module (temperature 50-120ºC adjustable), with infrared radiation auxiliary drying, the drying speed reaches 30 meters/minute, suitable for different materials such as film and paper.
Ink zero waste system: The rubber wheel automatically idles when the machine is stopped, and the pneumatic diaphragm pump supplies ink with an independent ink-distributing motor to achieve rapid ink color change (<5 minutes) and recycling.
2. Key technical parameters
Project Parameter range Advantages
Printing width 1400-2000mm (optional customization) Suitable for three-, five-, and seven-layer corrugated cardboard and wide-width films
Applicable materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil Supports a variety of packaging substrates
Mechanical speed 10-70 meters/minute (stepless speed regulation) Low-speed debugging is accurate, high-speed production is efficient
Color registration accuracy ±0.5-0.8mm Industry-leading level, meeting the needs of fine pattern printing
Power supply power 380V/50Hz, total power 25-40kW Energy-saving design, saving 15% more power than traditional equipment
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height) Modular design, easy for workshop layout and maintenance
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: realize multi-color graphics and glazing in one go, suitable for e-commerce logistics boxes, gift boxes, etc.
Soft packaging: support high-precision printing of film materials, used for food bags and daily chemical packaging bags.
Labels and logos
Industrial labels: two-color overprinting batch number and QR code, the color accuracy meets the GMP certification requirements.
Anti-counterfeiting labels: combine spot color printing and local glazing to improve the anti-counterfeiting performance of products.
Special material processing
Aluminum foil and composite materials: high-precision printing is suitable for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: anilox rollers, rubber rollers and other consumables use standardized interfaces, which are easy to replace; the life of key components (such as chains and gears) can reach more than 8,000 hours.
Fully enclosed protective cover: equipped with grating sensors and emergency stop buttons, and anti-winding shields are installed on the transmission parts, which meet CE safety standards.
Data management
Production report generation: real-time recording of data such as printing speed, ink usage, downtime, etc., supporting production efficiency analysis.
CIP4 data interface: can be connected to the enterprise ERP system to achieve seamless transmission of orders and process parameters.
V. After-sales service and certification
Warranty and maintenance: provide 1-year whole machine warranty (core components extended to 2 years), 7×24 hours remote diagnosis, engineer on-site service within 48 hours (domestic).
Environmental certification: water-based ink has passed the EU REACH certification, and the equipment complies with the ISO 14001 environmental management system.
Quality certification: passed the CE certification, and key components (motors, sensors) use imported brands.
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