| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery is a cutting-edge solution in the packaging printing industry, offering a unique blend of multi-color, high-precision printing capabilities with a focus on environmental sustainability and energy efficiency. Designed for use across a spectrum of industries including carton production, paper box manufacturing, and flexible packaging, this machinery stands out with its innovative core configuration: five independent printing units plus one multifunctional efficiency unit. Whether it's glazing, die-cutting, or applying spot colors, this setup allows for seamless, single-pass processing of intricate graphics, markedly enhancing production efficiency and print quality. Let's delve into its core technologies, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module is equipped with advanced FLEXO flexographic technology and utilizes water-based inks that comply with EU REACH standards, ensuring VOC emissions remain under 100ppm. This makes the system ideally suited for sensitive packaging applications, such as those found in the food and pharmaceutical sectors.
Micron-Level Color Registration Accuracy: Featuring a sophisticated servo motor drive along with 360° electric phase fine-tuning, this technology achieves a color registration precision of ±0.5mm on flat cardboard, with the capability to print text as small as 1.5mm and reproduce dots with an accuracy of ±0.1mm.
Quick Plate Change Design: The system's pneumatic locking combined with a track sliding structure reduces plate change times to under 10 minutes, and allows anilox roller replacements without halting machine operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, this module provides both partial and comprehensive glazing options, enhancing surface gloss and wear resistance, with drying speeds reaching 30 meters per minute.
Die-Cutting/Slotting Function: Select models include a linkage die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard, thereby reducing reliance on subsequent processing steps.
Spot Color Printing Expansion: The sixth unit can be tailored to serve as a spot color channel, addressing specialized printing needs for inks like metallic and fluorescent hues.
Intelligent Automation Control System
PLC + Touch Screen Operation: Equipped with Siemens PLC and a 10.4-inch color touch screen, this system supports parameter presets, offers fault diagnostics, and collects vital production data such as output and energy consumption metrics.
Remote Monitoring (Optional): Leveraging the Industrial Internet of Things (IIoT) module, this feature enables the remote monitoring of equipment status, early warning notifications, and OTA firmware updates, significantly cutting down on operational and maintenance expenses.
Tension Closed-Loop Control: With the integration of tension sensors and servo motor coordination, the system dynamically adjusts paper tape tension, effectively preventing any printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The integrated hot air drying module offers adjustable temperatures ranging from 50-120ºC, complemented by infrared radiation for auxiliary drying, achieving a comprehensive drying speed of 30 meters per minute, adaptable to materials like film and paper.
Ink Zero Waste System: The innovative rubber wheel mechanism idles when halted, while the pneumatic diaphragm pump, paired with a dedicated ink-distributing motor, facilitates rapid ink color changes in under 5 minutes and promotes ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) - Ideally suited for a variety of substrates including three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil - Supports a diverse range of packaging substrates.
Mechanical Speed: 10-70 meters/minute (Stepless Speed Regulation) - Ensures precision at low speeds while providing efficient high-speed production.
Achieve unparalleled precision with our High Definition Ink Printer: Five Plus One, boasting an industry-leading color registration accuracy of ±0.5-0.8mm. It's perfect for meeting the exacting demands of fine pattern printing, ensuring that every detail is captured with stunning clarity and precision.
Experience a revolution in energy efficiency with our printer's power supply, operating at 380V/50Hz and a total power range of 25-40kW. Its energy-saving design cuts power usage by an impressive 15% compared to conventional equipment, providing substantial energy savings without compromising on performance.
The printer's sleek and modular design, measuring 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, ensures seamless integration into any workshop layout. This thoughtful design not only facilitates easy installation and maintenance but also optimizes space utilization.
3. Explore a wide spectrum of application areas and typical scenarios where our cutting-edge technology excels.
Unleash the potential of our printer in the world of packaging printing.
Transform carton and paper box production with the ability to execute multi-color graphics and glazing in a single pass. Ideal for creating vibrant e-commerce logistics boxes, sophisticated gift boxes, and more, delivering exceptional visual appeal and quality.
Elevate soft packaging production with high-precision printing on film materials, perfect for crafting premium food bags and daily chemical packaging bags, meeting the highest standards of quality and detail.
Labels and logos that stand out and make a statement.
Set new standards in industrial labeling with two-color overprinting for batch numbers and QR codes, ensuring color accuracy that aligns with GMP certification requirements for flawless, professional-grade results.
Enhance product security with anti-counterfeiting labels that combine spot color printing and local glazing, significantly bolstering the anti-counterfeiting performance and integrity of your products.
Special material processing redefined.
Achieve impeccable high-precision printing on aluminum foil and composite materials, making it ideal for pharmaceutical packaging and electronic component shielding materials, where accuracy and quality are paramount.
IV. Discover the intelligent and humanized design that sets our printer apart.
Quick maintenance and safety protection at the forefront.
Our modular design includes standardized interfaces for anilox rollers and rubber rollers, allowing for effortless replacement. Key components like chains and gears are designed for longevity, with a lifespan exceeding 8,000 hours, ensuring reliability and reduced downtime.
Safety is paramount with our fully enclosed protective covers. Equipped with grating sensors and emergency stop buttons, along with anti-winding shields on transmission parts, our printer meets stringent CE safety standards, offering peace of mind with every use.
Advanced data management for seamless operations.
Empower your production with real-time data management, generating comprehensive production reports that capture printing speed, ink usage, downtime, and more, supporting detailed production efficiency analysis to optimize performance.
The CIP4 data interface offers seamless integration with enterprise ERP systems, enabling the effortless transmission of orders and process parameters, streamlining operations and boosting productivity.
V. Comprehensive after-sales service and certification for peace of mind.
Our after-sales service includes a 1-year warranty on the entire machine, with core components covered for 2 years, ensuring long-term reliability. Enjoy 7×24 hours remote diagnostics and dedicated engineer on-site service within 48 hours (domestic) for unmatched support.
Our commitment to sustainability is verified by environmental certifications. Our water-based ink has achieved EU REACH certification, and our equipment aligns with the ISO 14001 environmental management system, reflecting our dedication to environmentally responsible practices.
Quality certification includes CE certification, with key components such as motors and sensors sourced from reputable imported brands, guaranteeing superior quality and performance.
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