Product Description
1. Paper feeding section:
Experience unparalleled efficiency with our state-of-the-art servo pressure-free paper feeding technology. Our front edge system eliminates the need for traditional paper guide rubber rollers and embossing pressure feeding designs. With direct cardboard transfer via a front edge vacuum, this innovative approach ensures seamless delivery to the printing roller. The power input gear synchronizes perfectly with the vacuum paper guide wheel's outer circle, maximizing auxiliary paper feeding time. Enjoy straightforward and hassle-free adjustments to paper feeding duration, allowing for an effortless operation.
Our French Martin-inspired front edge paper feeding structure offers a pioneering approach to paper handling. The tilting lifting tabletop, low in the front and high at the back, ensures smooth paper feeding, significantly reducing jams and damage to both single and curved corrugated cardboard. The Martin snail-type suction blower delivers concentrated power, enhancing suction and maintaining cardboard alignment during feed. The light-pressure bearing wheel frame design deftly manages increased weight, boosting the bellows' speed in the pressure-free section for a remarkable performance.
Our pressure-free front edge paper feeding system revolutionizes paper handling, eliminating the risk of cardboard damage caused by traditional guide rollers. It ensures nearly perfect preservation of cardboard's physical properties, offering carton manufacturers a broader range of paper options. The absence of a paper guide roller mechanism means cardboards remain pristine during transport, achieving an unmatched level of protection and performance that traditional systems simply cannot match.
1. Machine clutch:
1) Safety is paramount with our electric control machine clutch, featuring a continuous alarm bell during operation to protect operators effectively.
2) Pneumatic interlocking device
3) Experience efficiency with our energy-saving main motor and fan, utilizing variable frequency technology and incorporating a motor start protection device for smooth and reliable operation.
2. Front edge paper feeding system
1) Our 7.5KW fan-enhanced suction-assisted paper feeding system allows adjustable air volume tailored to the cardboard's bend, ensuring flawless paper flow.
2) The cylinder-driven paper lifting and dropping mechanism offers robust and swift operation.
3) Achieve precision with one-button electric adjustments for side, front, and rear baffles.
4) Taiwan's super-resistant front edge paper feeding wheel is built for durability and exceptional wear resistance.
5) Choose between continuous or interval paper feeding as per your production needs, thanks to our versatile interval paper feeding device.
6) The intuitive seven-inch computer touch screen control displays production volumes and counting alarms for streamlined management.
3. Automatic zeroing device
1), Experience precision with electric and automatic zeroing in paper feeding and die-cutting units.
2), Our automatic zeroing device minimizes cardboard waste, allowing two trial prints to be accurately adjusted to the correct position.
4. Dust removal device
1) Our brush dust removal device effectively clears impurities from the cardboard's surface, ensuring superior print quality.
2) Seamlessly store up to 999 orders with precision automatic alignment for unmatched efficiency.
3) Simplify operations with one-key alignment and slot size adjustments.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) With an impressive outer diameter of 395mm, including the plate, it becomes a substantial 405mm. This ensures robust and precise operations, providing reliability and efficiency in every print.
2) The steel pipe's surface is meticulously ground and plated with hard chrome, offering exceptional durability and a premium finish, ensuring longevity and consistent performance.
3) To guarantee seamless and efficient operation, balance correction is meticulously performed, allowing for smooth and uninterrupted workflow.
4) The innovative ratchet-fixed plate rolling shaft ensures secure and stable operations, enhancing precision and control during the printing process.
5) Designed with a full plate hanging plate slot, it is perfectly suited for 9mm hanging plate strips, providing versatility and ease of use.
6) Loading and unloading printing plates are a breeze with the electrically controlled foot switch, enabling effortless forward and reverse rotation.
2. Printing roller:
1) The printing roller boasts an outer diameter of 159mm, optimized for precision and consistent printing output.
2) Featuring a surface that is ground and hard chrome plated, the steel pipe ensures enhanced durability and superior performance.
3) Achieving smooth operation is made possible through meticulous balance correction, ensuring steady and reliable functionality.
4) The manual adjustment of the gap dial on the printing roller offers flexibility, with an impressive range of 0-12mm, catering to diverse printing needs.
3. Upper and lower rollers for paper feeding:
1) The upper roller features a 99mm outer diameter, crafted from thick-walled steel pipe, and comes equipped with a quick-adjustment paper guide wheel for ultimate convenience.
2) With an outer diameter of 156mm, the lower roller is also made from thick-walled steel pipe, with surface grinding and hard chrome plating for superior durability.
3) Manual adjustment of the paper feeding roller's gap dial offers a versatile range of 0-12mm, enhancing adaptability and precision.
4. Steel anilox roller
1) The steel anilox roller has a substantial outer diameter of φ213, with customizable mesh numbers of 180, 200, 220, 240, 260, allowing for tailored printing solutions.
2) The steel tube's surface undergoes grinding, mesh pressing, and hard chrome plating, ensuring a smooth, reliable, and long-lasting finish.
3) Benefit from balance correction, seamless operation, and uniform inking, making consistent dots and ink distribution a standard feature.
4) Equipped with a wedge overrunning clutch, the anilox roller ensures even ink distribution and efficient ink washing.
5) Manual adjustment of the anilox gap dial provides precise control for optimal printing results.
5. Rubber roller:
1) The rubber roller stands out with an outer diameter of φ200mm, designed for effective ink transfer and operational excellence.
2) Its steel pipe surface is wrapped with wear-resistant rubber, perfectly balanced for long-lasting performance.
3) Specially ground in the middle and high sections, the rubber roller excels in ink transfer, ensuring superior quality prints.
4) With a rubber hardness of 60-65 degrees, it offers the ideal balance of flexibility and resilience.
5) The Yunmo motor is powered by a silent motor, providing whisper-quiet operation and enhanced user experience.
6. Phase adjustment mechanism:
1) The planetary gear business structure is designed for robust and precise phase adjustments.
2) Enjoy the convenience of electric digital 360-degree phase adjustment, whether the machine is operating or stopped, offering seamless control.
3) Electric adjustment of the lateral position with a range of ±10mm ensures precise alignment and customization.
7. Ink circulation
1) The pneumatic diaphragm pump provides stable ink supply, ensuring convenient and efficient operation and maintenance for continuous productivity.
2) Equipped with an ink filter to effectively remove impurities, maintaining the purity and quality of the ink used.
8. Printing phase fixing device:
1) The electromagnetic clutch brake device ensures reliable phase fixing and secure operation.
2) When adjusting the phase, the brake mechanism prevents unwanted machine operation and maintains the original gear position, providing precise control.
9. Oil supply device:
1) The mechanical oil pump ensures efficient oil supply circulation, optimizing lubrication for smooth and reliable machine operation.
2) Experience seamless efficiency with our advanced circulating oil supply system, ensuring gears are uniformly inked, and each group's oil level remains perfectly balanced for optimal performance.
Three-die cutting section: Step into a world of precision craftsmanship with our specialized three-die cutting section, designed to deliver exceptional results in every project.
1. Die roller (lower roller): The cornerstone of reliable die-cutting, ensuring consistent quality and precision in every application.
1) With an outer diameter of φ3 60mm (excluding die), our die roller is engineered for precision and durability.
2) Crafted from premium cast steel, meticulously surface ground, and enhanced with hard chrome plating for superior performance and longevity.
3) Experience enhanced operation stability with our balanced adjustment feature, tailored for peak performance.
4) Featuring a precise spacing of 50mm*50mm between die fixing screw holes for seamless application.
5) Designed to accommodate an ideal die height of 25.4mm, perfectly suited for diverse cutting needs.
6) Achieve precise die cutting with thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, ensuring versatility and accuracy.
2. Rubber pad roller (upper roller): Engineered for resilience, offering unmatched support in your die-cutting processes.
1) Boasting a robust outer wall diameter of φ388.9mm, built for sustained performance.
2) Constructed from high-grade cast steel, meticulously surface ground, and fortified with hard chrome plating for maximum durability.
3) Enjoy enhanced stability and precision with our meticulously balanced adjustment system, crafted for optimal operation.
4) Benefit from the convenience of electric gap adjustment with the die roller for tailored precision in your tasks.
5) Features an 8mm pad thickness, with an outer diameter of φ404.9mm and a width of 250mm, ensuring comprehensive coverage and efficiency.
3. Transverse movement and repair device: Revolutionizing your operations with precision and efficiency.
1) Our mechanical transverse movement system offers a 40mm range, featuring a floating device that automatically compensates for line speed, ensuring uniform die-cutting and extended pad life.
2) The electric repair device enhances pad reuse, allowing for 3-4 effective repairs, offering significant cost savings.
3) Our pneumatic automatic separation device for die-cutting rollers significantly reduces pad wear, effectively increasing service life and operational efficiency.
4. Plate-free fixture: Innovatively designed for versatility and cost-efficiency, eliminating the need for conventional templates.
1) Experience seamless die-cutting with our fast interchangeable multi-function fixture; conventional boxes require no templates.
2) Enjoy the same cutting precision as thin knife slotting, significantly reducing production costs while maintaining quality.
3) Effortlessly adjust pre-pressure, pressure line, and plate-free knife ring size with our 13 servo motors, enabling one-key slotting size adjustments by inputting cardboard dimensions for unparalleled convenience.
4. Transmission gear: Engineered for excellence, ensuring smooth operations and longevity.
1. Crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided for superior durability and performance.
2. With six-level precision, our gears ensure smooth, low-noise operation, maintaining printing color accuracy over extended periods.
3. Featuring a keyless connection (expansion sleeve) for transmission parts, eliminating gaps, suitable for long-term high-speed, high-torque operations.
5. Oil supply device: Designed for efficiency, optimizing your machinery's performance and longevity.
1) Experience the reliability of our mechanical oil pump, ensuring a consistent oil supply cycle for peak machinery performance.
2) Our circulation oil supply system guarantees uniform oiling of gears, maintaining a balanced oil level in every group for seamless operation.
3) Featuring a closed spray lubrication system, ensuring precise transmission accuracy and extending the life of your machinery.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}