| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery represents a state-of-the-art innovation in packaging and printing technology. This cutting-edge equipment is designed to deliver unparalleled performance through multi-color high-precision printing, all while promoting environmental sustainability and reducing energy consumption. It seamlessly integrates intelligent control features, making it the ideal choice for applications in cartons, paper boxes, flexible packaging, and more. At the heart of this machinery lies its core configuration: five independent high-precision printing units complemented by a multifunctional efficiency unit that may include glazing, die-cutting, or spot color capabilities. This unique setup allows for one-time molding and sophisticated surface treatment of intricate graphics, dramatically enhancing both production efficiency and printing quality. Below, we delve into the core technology, diverse application scenarios, and standout performance parameters that define this revolutionary printing equipment:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module within the printing unit is outfitted with advanced FLEXO flexographic technology. This ensures compatibility with water-based inks that adhere to the stringent EU REACH regulations, keeping VOC emissions below 100ppm. This makes it exceptionally suited for sensitive packaging sectors such as food and pharmaceuticals.
Micron-Level Color Registration Accuracy: With the integration of servo motor drives and 360° electric phase fine-tuning, this machinery achieves a color registration precision of ±0.5mm on flat cardboard, with the capability to print text as small as 1.5mm. Dot reproduction is achieved with an impressive accuracy of ±0.1mm.
Quick Plate Change Design: The innovative design of the printing unit features a pneumatic locking and track sliding structure, enabling plate changes in under 10 minutes. Additionally, operators can replace the anilox roller without halting machine operations, ensuring seamless transitions and minimal downtime.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This integrated chamber scraper glazing system offers the flexibility to perform partial or overall glazing, significantly enhancing surface gloss and wear resistance. The drying process is swift, with speeds reaching up to 30 meters per minute.
Die-Cutting/Slotting Function: Certain models boast a linkage die-cutting unit that supports the creasing, slotting, and die-cutting of corrugated cardboard. This feature minimizes dependency on subsequent processing stages, streamlining operations.
Spot Color Printing Expansion: The sixth unit can be tailored as a spot color channel, catering to specialized printing needs for unique inks, including metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: This machinery utilizes the advanced Siemens PLC system paired with a 10.4-inch color touch screen, providing support for parameter presets, fault diagnostics, and comprehensive production data analytics, including output and energy consumption tracking.
Remote Monitoring (Optional): The incorporation of the Industrial Internet of Things (IIoT) module accommodates remote monitoring of equipment health, facilitates early warning notifications, and supports OTA firmware upgrades, ultimately lowering operation and maintenance expenses.
Tension Closed-Loop Control: Features such as a tension sensor and servo motor linkage enable real-time adjustments to paper tape tension, effectively preventing any printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The hot air drying module, adjustable between temperatures of 50-120ºC, combined with infrared radiation for auxiliary drying, achieves remarkable drying speeds up to 30 meters per minute, accommodating various materials such as film and paper.
Ink Zero Waste System: To promote sustainability, the machine's rubber wheel automatically idles when stopped, while a pneumatic diaphragm pump, coupled with a dedicated ink-distributing motor, ensures rapid ink color changes within five minutes and supports ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) Ideal for use with three-, five-, and seven-layer corrugated cardboard as well as wide-width films, catering to diverse printing needs.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil Versatile compatibility with a wide array of packaging substrates.
Mechanical Speed: 10-70 Meters/Minute (Stepless Speed Regulation) Delivers precise low-speed debugging paired with efficient high-speed production capabilities, ensuring optimal performance across various operational demands.
Experience unparalleled precision with our color registration accuracy of ±0.5-0.8mm, setting the industry standard and perfectly meeting the demands of intricate pattern printing.
Operating with a power supply of 380V/50Hz and a total power of 25-40kW, our machine features an energy-efficient design that conserves up to 15% more power compared to traditional equipment, offering both performance and sustainability.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, the modular design ensures effortless integration into any workshop layout while simplifying maintenance processes.
3. Application areas and typical scenarios
Packaging printing
For carton and paper boxes, achieve seamless multi-color graphics and glazing in a single pass, making it ideal for applications such as e-commerce logistics boxes and elegant gift packaging.
In soft packaging, our machine supports high-precision printing on film materials, making it perfect for food bags and daily chemical packaging.
Labels and logos
Our industrial labels feature two-color overprinting for batch numbers and QR codes, with color accuracy that meets stringent GMP certification requirements.
Enhance anti-counterfeiting measures with labels that combine spot color printing and selective glazing, boosting product security.
Special material processing
Deliver high-precision printing on aluminum foil and composite materials, ideal for pharmaceutical packaging and electronic component shielding.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular design for wearing parts includes standardized interfaces for anilox rollers and rubber rollers, ensuring easy replacement. Key components boast durability, with life expectancy exceeding 8,000 hours.
Safety is paramount with our fully enclosed protective cover, featuring grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all compliant with CE safety standards.
Data management
Our production report system records real-time data, including printing speed, ink usage, and downtime, aiding in comprehensive production efficiency analysis.
The CIP4 data interface allows seamless integration with your enterprise ERP system, facilitating smooth transmission of orders and process parameters.
V. After-sales service and certification
We offer unparalleled after-sales service with a 1-year full machine warranty (2 years for core components), 24/7 remote diagnostics, and assured engineer on-site service within 48 hours domestically.
Our environmental commitment is reflected in our water-based ink, certified by EU REACH, and adherence to the ISO 14001 environmental management system.
Quality assurance is our trademark, validated by CE certification and the integration of imported brands for key components such as motors and sensors.
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