Product Description
1. Paper Feeding Section:
Immerse yourself in the realm of advanced technology with our servo pressure-free extended paper feeding front edge. This state-of-the-art design liberates you from the constraints of traditional paper guide rubber rollers and embossing rollers. With the front edge vacuum technology, cardboard transitions smoothly to the printing roller. The precision-engineered synchronized power input gear aligns flawlessly with the vacuum paper guide wheel's outer circle. This intuitive design not only streamlines operations but also extends auxiliary paper feeding time, paving the way for effortless adjustments and peak performance.
Our paper feeding section is adorned with the venerated French Martin front edge paper feeding structure. The innovative tilting tabletop gracefully elevates, easing the paper feeding process. Its strategic low front and high back design significantly reduces paper jam risks and prevents cardboard damage. Perfectly tailored for both single and curved corrugated cardboard, the Martin bellows' snail-type suction blower channels concentrated power, especially suited for high-strength and heavy cardboards, ensuring impeccable alignment. The light-pressure bearing wheel frame design supports towering cardboard stacks, minimizing weight load and maximizing the efficiency of the bellows speed.
The groundbreaking pressure-free front edge paper feeding system boldly resolves the challenges linked to cardboard damage caused by conventional paper guide rubber rollers. This system proudly preserves close to 100% of the cardboard's physical integrity, offering carton manufacturers a vast array of paper choices. By eradicating the traditional roller mechanism, it ensures comprehensive protection for all cardboards during transit, achieving unparalleled success.
1. Machine Clutch:
1) Our electric control machine clutch prioritizes safety without compromise. An alert bell continuously sounds during movement, guaranteeing unyielding operator security.
2) Pneumatic Interlocking Device:
3) Our main motor and fan harness cutting-edge variable frequency motors and controllers. This innovation enhances energy efficiency and ensures smooth start-ups. With an incorporated motor start protection device, reliability is assured.
2. Front Edge Paper Feeding System:
1) This system features suction-assisted paper feeding, complete with an adjustable 7.5KW fan that modulates air volume to match cardboard bends, ensuring seamless functionality.
2) Driven by robust cylinders, the paper lifting and dropping mechanism facilitates swift and efficient material handling.
3) Experience the ease of one-button electric adjustments for side, front, and rear baffles, enhancing operational simplicity.
4) Leveraging Taiwan's super-durable front edge paper feeding wheel, this system promises unmatched resilience and wear resistance.
5) Opt for continuous or interval paper feeding with our adaptable interval paper feeding device, tailored to suit your specific requirements.
6) The user-friendly seven-inch computer touch screen control provides real-time production volume and counting alerts, elevating operational efficiency.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units are equipped with electric and automatic zeroing, ensuring precision and simplicity in operation.
2) For general carton applications, our automatic zeroing device offers dual trial prints for pinpoint positioning, drastically minimizing cardboard waste.
4. Dust Removal Device:
1) The brush dust removal device, housed within the paper feeding section, effectively purges impurities from the cardboard's printed surface, significantly boosting print quality.
2) With an impressive storage order capacity of up to 999, our system guarantees meticulous and efficient automatic alignment.
3) Revel in the simplicity of one-key alignment and slot size adjustment, improving ease of use significantly.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The meticulously engineered outer diameter of this vital component stands at 395mm, extending up to 405mm with the plate's outer diameter to ensure peak functionality.
2) Boasting an exquisite finish, the steel pipe's surface is skillfully polished and enveloped in a robust layer of hard chrome plating, promising exceptional longevity and resistance.
3) Experience unparalleled reliability with expert balance correction, ensuring consistently smooth and uninterrupted operation for optimal performance.
4) Benefit from the incorporation of a ratchet fixed plate rolling shaft, meticulously engineered for heightened stability and precision during operation.
5) Discover the versatility and ease of use offered by a full plate hanging slot, expertly designed to accommodate 9mm hanging plate strips flawlessly.
6) Effortlessly load and unload printing plates with an electrically controlled foot switch, managing forward and reverse rotation with seamless grace.
2. Printing roller:
1) This integral component, with a refined outer diameter of 159mm, epitomizes precision, ensuring exemplary performance in design and functionality.
2) The steel pipe's surface is masterfully ground and enveloped in hard chrome plating, showcasing an amalgamation of durability and a polished, sleek finish.
3) Benefit from adept balance correction, facilitating consistently smooth and stable operation for extraordinary print outcomes.
4) Offers manual adjustment of the printing roller's gap dial, with a versatile adjustment range from 0-12mm for precision in every print job.
3. Upper and lower rollers for paper feeding:
1) The upper roller, boasting an outer diameter of 99mm, is crafted from robust thick-walled steel pipe and features a quick-adjustment paper guide wheel for seamless paper handling.
2) Featuring a robust outer diameter of 156mm, the lower roller is constructed from thick-walled steel pipe, with a finely ground surface and hard chrome plating for optimal durability and performance.
3) The paper feeding roller's gap dial offers manual adjustment with a precise range of 0-12mm, ensuring accuracy and control.
4. Steel anilox roller
1) This roller features an impressive outer diameter of φ213, with mesh numbers available in 180, 200, 220, 240, and 260, catering to customizable performance needs.
2) The steel tube surface is expertly ground, with the mesh precisely pressed, re-ground, and hard chrome plated, delivering exceptional inking performance.
3) Enjoy smooth, uniform inking with balance correction, ensuring consistently premium printing quality with even dots.
4) The anilox roller incorporates a wedge overrunning clutch, designed to evenly distribute and maintain ink cleanliness effectively.
5) Enables manual adjustment of the anilox gap dial, offering precise control over the intricate inking process.
5. Rubber roller:
1) The rubber roller impresses with an outer diameter of φ200mm, optimized for unparalleled ink transfer efficiency.
2) Expertly wrapped with wear-resistant rubber and balanced, the roller ensures maximum durability and performance.
3) Specialized grinding in key areas of the roller facilitates superior ink transfer, delivering remarkable printing results.
4) With rubber hardness precisely calibrated between 60-65 degrees, optimal resilience and performance are achieved.
5) Experience the tranquility and efficiency of operation with a Yunmo motor equipped with a silent motor, ensuring noiseless functionality.
6. Phase adjustment mechanism:
1) Features a sophisticated planetary gear business structure, providing impeccable control over operational precision.
2) The printing phase adjustment is seamlessly managed through an electrically controlled 360-degree digital interface, allowing for real-time adjustments even during operation.
3) Equipped with electric lateral position adjustment, the mechanism offers a fine-tuning range of ±10mm, ensuring precise alignment.
7. Ink circulation
1) The system is equipped with a pneumatic diaphragm pump, ensuring a stable ink supply and straightforward maintenance.
2) An effective ink filter is incorporated to efficiently remove impurities, guaranteeing pristine ink quality for superior prints.
8. Printing Phase Fixing Device:
1) This state-of-the-art device incorporates an electromagnetic clutch brake, meticulously engineered for precision control during every phase of operation. Experience seamless functioning with impeccable accuracy.
2) When the need for phase adjustments arises, the innovative brake mechanism ensures the machine is securely locked, maintaining the original gear position with unrivaled reliability and stability, ensuring flawless performance.
9. Oil Supply Device:
1) Featuring a highly efficient mechanical oil pump that guarantees a steady and consistent circulation of oil, this device promises uninterrupted and smooth machine operation at all times.
2) The sophisticated circulating oil supply system is designed to ensure uniform inking of gears, maintaining balanced oil levels across all operational groups, thereby optimizing overall machine performance.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an impressive outer diameter of φ360mm, excluding the die, this precision-engineered component promises peak performance, delivering unparalleled results and efficiency.
2) Crafted from robust cast steel, the surface undergoes meticulous grinding and is fortified with hard chrome plating, ensuring the component's enduring durability and exceptional longevity.
3) Expertly balanced for easy adjustment, this feature significantly enhances operational stability, guaranteeing consistent and superior results every time.
4) Designed with precision, the die fixing screw holes are spaced at 50mm*50mm intervals, facilitating effortless operation and swift setup.
5) Engineered to accommodate a die height of 25.4mm, this design offers remarkable versatility, catering to diverse applications.
6) Capable of die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, this component adapts seamlessly to varied needs, ensuring exceptional adaptability.
2. Rubber Pad Roller (Upper Roller)
1) The outer wall's formidable dimension of φ388.9mm ensures robust support and precision, delivering outstanding results with every use.
2) Constructed from premium cast steel, featuring a ground surface and fortified with hard chrome plating, this component promises unmatched longevity and reliability.
3) Engineered with balanced adjustments, this feature enhances operational stability, delivering consistently reliable and smooth operations.
4) Equipped with electric gap adjustment with the die roller, this feature ensures precision control and maximized efficiency, setting new standards in operational excellence.
5) The pad's thickness is a meticulously precise 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring comprehensive coverage and exceptional performance.
3. Transverse Movement and Repair Device:
1) The innovative mechanical transverse movement of 40mm, coupled with a floating device, automatically compensates for line speed, ensuring uniform die-cutting pad wear while maximizing service life.
2) An advanced electric repair device significantly enhances the reuse rate of pads, allowing each to be repaired 3-4 times, thereby maximizing efficiency and reducing costs.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, remarkably extending its service life and ensuring prolonged durability.
4. Plate-Free Fixture:
1) This multifunctional fixture is designed for rapid die-cutting interchange without templates for standard boxes, streamlining the process and enhancing efficiency.
2) Achieves the same outcomes as thin knife slotting, remarkably reducing production costs while maintaining high-quality results.
3) Equipped with 13 servo motors, this feature allows electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). Simply input the cardboard's dimensions for one-key slotting size adjustments, emphasizing ease and convenience.
4. Transmission Gear:
1. Crafted from 40Cr high-quality alloy steel, this gear is meticulously tempered, ground, and nitrided, ensuring exceptional strength and durability for unparalleled performance.
2. Boasting six-level precision, this component operates with smooth and quiet efficiency, with a hardness range of HRC55-60, ensuring long-lasting, low-wear performance that maintains printing color accuracy consistently over time.
3. With a pioneering keyless connection innovation, this system seamlessly integrates an expansion sleeve between all transmission components, including the shaft and gear connections. This forward-thinking design eliminates any connection gaps, allowing for an unwavering high-speed performance even under significant torque conditions.
5. Advanced Oil Supply Mechanism:
1) At the heart of the system lies a robust mechanical oil pump, ensuring a steady and dependable oil supply cycle that supports uninterrupted and seamless machine operation.
2) The ingenious circulation oil supply mechanism is meticulously designed to guarantee consistent gear lubrication and maintain optimal oil levels across all groups. This design not only enhances operational efficiency but also significantly extends the machinery's lifespan.
3) Utilizing a state-of-the-art closed spray lubrication system, this sophisticated method ensures precision in transmission accuracy while also prolonging the machinery's service life.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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