Product Description
1. Paper Feeding Section:
Dive into a realm of advanced innovation with our Electric Ink Printing Machinery's servo pressure-free extended paper feeding front edge. This state-of-the-art design revolutionizes the process by eradicating the need for outdated paper guide rubber rollers and embossing rollers. Cardboard glides effortlessly to the printing roller utilizing cutting-edge front edge vacuum technology. With a synchronized power input gear that perfectly marries with the vacuum paper guide wheel's outer circle, operations are seamlessly simplified, extending auxiliary paper feeding time for hassle-free adjustments and peak performance that sets a new standard.
Our paper feeding section is adorned with the prestigious French Martin front edge paper feeding structure. The tilting tabletop mechanism elevates with grace, facilitating seamless paper feeding. Ingeniously designed with a low front and high back, it dramatically reduces risks of paper jams and cardboard damage, exquisitely tailored for single and curved corrugated cardboard. The Martin bellows' snail-type suction blower delivers a powerful and concentrated force, especially effective for high-strength and heavyweight cardboards, ensuring immaculate alignment. The light-pressure bearing wheel frame design supports towering cardboard stacks, minimizing weight load while enhancing the efficiency of the bellows speed.
The pioneering pressure-free front edge paper feeding system brilliantly overcomes the challenges of cardboard damage caused by conventional paper guide rubber rollers. It masterfully retains up to 100% of the cardboard's physical integrity, presenting carton manufacturers with a wealth of paper use options. By forgoing the traditional roller mechanism, it ensures unparalleled protection for all cardboards during transit, achieving feats that other systems can only aspire to.
1. Machine Clutch:
1) Prioritizing impeccable safety, our electric control machine clutch is designed with an alert system where an alarm bell sounds continuously during movement, never compromising operator security.
2) Pneumatic Interlocking Device:
3) Our advanced main motor and fan utilize cutting-edge variable frequency motors and controllers, promoting energy-efficient operations and seamless startups. Equipped with a robust motor start protection device, reliability is unwaveringly assured.
2. Front Edge Paper Feeding System:
1) Encompassing suction-assisted paper feeding along with a finely adjustable 7.5KW fan, this system dynamically adapts the air volume to match cardboard bend, ensuring smooth and uninterrupted operations.
2) Harnessing the power of robust cylinder-driven paper lifting and dropping, this system guarantees swift and efficient material handling.
3) Experience unparalleled convenience with our one-button electric adjustments for side, front, and rear baffles, offering flexibility and control at your fingertips.
4) Outfitted with Taiwan's exceptionally durable front edge paper feeding wheel, it offers unmatched longevity and resistance to wear.
5) With our versatile interval paper feeding device, choose effortlessly between continuous or interval paper feeding, perfectly tailored to meet your specific needs.
6) The intuitive seven-inch computer touch screen control panel vividly displays production volume and counting alerts, significantly boosting operational efficiency.
3. Automatic Zeroing Device:
1) Both the paper feeding and die-cutting units are equipped with electric and automatic zeroing, ensuring precision and effortless operation.
2) Tailored for general carton applications, our automatic zeroing device provides two trial prints for exact positioning, remarkably minimizing cardboard waste.
4. Dust Removal Device:
1) Our innovative brush dust removal device in the paper feeding section effectively eradicates impurities from the cardboard's printed surface, significantly elevating print quality.
2) With an extensive storage order capacity of up to 999, our system guarantees precise and efficient automatic alignment.
3) Revel in the simplicity of one-key alignment and slot size adjustment, amplifying ease of use.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) With precision engineering, the outer diameter of this expertly crafted component measures an impressive 395mm, extending to 405mm when including the plate's outer diameter, offering optimal functionality.
2) Boasting a masterful finish, the surface of the steel pipe is meticulously ground and enveloped in a resilient layer of hard chrome plating, ensuring exceptional longevity and resistance.
3) Our machine boasts expert balance correction technology, meticulously crafted to ensure an exceptionally smooth and uninterrupted operation, providing unparalleled printing reliability at all times.
4) A state-of-the-art ratchet fixed plate rolling shaft is skillfully integrated, delivering enhanced stability and precision for consistently superior operational performance.
5) Featuring a full plate hanging slot ingeniously designed for 9mm hanging plate strips, this machine offers remarkable versatility and user-friendly operation, catering to diverse printing needs with ease.
6) Effortless loading and unloading of printing plates is achieved through an electrically controlled foot switch, ensuring smooth forward and reverse rotation for seamless workflow integration.
2. Printing roller:
1) With an outer diameter of 159mm, this component exemplifies precision engineering, delivering outstanding design and functional excellence.
2) The surface of the steel pipe is meticulously ground and wrapped in hard chrome plating, offering extraordinary durability and an immaculate polished finish that stands out.
3) Balance correction is expertly executed, allowing for seamless and consistent operation, ensuring exceptional print quality and reliability.
4) Manual adjustment of the printing roller's gap dial is available, providing an adjustable range from 0-12mm, enabling precision printing tailored to specific requirements.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with a robust outer diameter of 99mm, is crafted from thick-walled steel, featuring a quick-adjustment paper guide wheel for flawless paper handling every time.
2) With an outer diameter of 156mm, the lower roller is constructed from thick-walled steel, featuring a ground surface with hard chrome plating, ensuring durability and optimal performance.
3) Manual adjustment of the paper feeding roller's gap dial offers precise control with a range of 0-12mm, facilitating optimal paper handling.
4. Steel anilox roller
1) The roller possesses an outer diameter of φ213, with mesh numbers available in 180, 200, 220, 240, and 260, allowing for customizable performance to meet specific ink distribution needs.
2) The steel tube's surface is expertly ground, with the mesh precision pressed, followed by additional grinding and hard chrome plating, ensuring exceptional inking performance.
3) Balance correction is meticulously applied to guarantee smooth and uniform inking with consistent dots, delivering unsurpassed print quality.
4) The anilox roller is equipped with a wedge overrunning clutch, efficiently designed to ensure even ink distribution and effective cleaning.
5) Manual adjustment of the anilox gap dial is available, providing precise control over the inking process, enhancing customization and quality.
5. Rubber roller:
1) The rubber roller features an outer diameter of φ200mm, optimized specifically for highly efficient ink transfer, ensuring peak performance.
2) Expertly wrapped in wear-resistant rubber and perfectly balanced, the roller's steel pipe ensures maximum durability and longevity.
3) Specialized grinding in the middle and high areas of the roller ensures superior ink transfer capabilities, resulting in outstanding printing results.
4) The rubber hardness is precisely calibrated between 60-65 degrees, ensuring optimal resilience and performance for exceptional print quality.
5) Equipped with the Yunmo motor, which features a silent motor design, the operation is both quiet and highly efficient, enhancing the overall user experience.
6. Phase adjustment mechanism:
1) This mechanism features a sophisticated planetary gear business structure, delivering precise operational control and unmatched accuracy.
2) The printing phase adjustment is dynamically controlled with a 360-degree digital interface, allowing for seamless adjustments both during operation and when paused.
3) Offers electric lateral position adjustment, providing a fine-tuning range of ±10mm, ensuring impeccable alignment and precision.
7. Ink circulation
1) The mechanism is equipped with a pneumatic diaphragm pump, guaranteeing a stable ink supply coupled with effortless maintenance, optimizing performance.
2) Incorporates an advanced ink filter, expertly engineered to efficiently remove impurities, ensuring pristine ink quality consistently.
8. Printing phase fixing device:
1) The Electric Ink Printing Machinery is equipped with an advanced electromagnetic clutch brake, meticulously designed to deliver precision control and enhance the seamless operation of the device.
2) When phase adjustments are necessary, the brake mechanism secures the machinery with unparalleled reliability, preserving the original gear position and ensuring flawless continuity.
9. Oil supply device:
1) Featuring a robust mechanical oil pump, this system guarantees a consistent flow of oil supply circulation, resulting in smooth and uninterrupted machine operations.
2) The ingenious circulating oil supply system uniformly inks the gears and balances oil levels across all groups, thereby optimizing overall machinery performance and efficiency.
Three-die cutting section
1. Die roller (lower roller)
1) With an impressive outer diameter of φ360mm (excluding the die), this precision-engineered component is designed to ensure exceptional performance.
2) Crafted from durable cast steel, its surface is flawlessly ground and enhanced with hard chrome plating, providing unwavering durability.
3) Meticulously balanced for precise adjustment, this feature elevates stability during operations, guaranteeing consistent and outstanding results.
4) Die fixing screw holes are meticulously spaced at 50mm*50mm intervals, ensuring effortless operation and quick setup.
5) Designed to accommodate a die height of 25.4mm, this roller offers remarkable versatility for diverse applications.
6) Expertly capable of die cutting through 16mm thick three-layer boards and 13mm-15mm thick five-layer boards, catering to various requirements.
2. Rubber pad roller (upper roller)
1) With a substantial outer wall dimension of φ388.9mm, it provides robust support and ensures precision.
2) Constructed from premium cast steel, with a ground surface and hard chrome plating, it promises unmatched longevity and durability.
3) Balanced adjustments deliver enhanced stability, ensuring consistent and reliable operations throughout its lifespan.
4) Features an electric gap adjustment with the die roller, providing precision control and maximizing efficiency.
5) The pad, with a precise thickness of 8mm, outer diameter of φ404.9mm, and width of 250mm, ensures excellent coverage and exceptional performance.
3. Transverse movement and repair device:
1) The mechanical transverse movement of 40mm, combined with a sophisticated floating device, allows automatic compensation for line speed, ensuring uniform die-cutting pad wear and maximizing its service life.
2) The electric repair device significantly enhances the reuse rate of pads, enabling each to be repaired 3-4 times, thereby maximizing operational efficiency.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, greatly extending its service life and ensuring long-lasting performance.
4. Plate-free fixture:
1) This innovative multifunctional fixture facilitates rapid die-cutting interchange without the necessity for templates for standard boxes, streamlining operations and enhancing productivity.
2) Achieving results comparable to thin knife slotting, it significantly reduces production costs while maintaining high quality.
3) Equipped with 13 state-of-the-art servo motors, this feature allows electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). By simply inputting cardboard dimensions, it affords one-key slotting size adjustments, highlighting convenience and ease of use.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, this gear undergoes tempering, grinding, and nitriding, showcasing exceptional strength and unwavering durability.
2. With six-level precision, this component operates with remarkable smoothness and quietness, featuring hardness ranging from HRC55-60. It promises long-lasting, low-wear performance, ensuring printing color accuracy is maintained over time.
3. By integrating a revolutionary keyless connection, specifically an expansion sleeve, between all transmission components like shafts and gears, this groundbreaking design eliminates any connection gaps. This facilitates a consistently smooth high-speed operation, even under the demanding conditions of large torque scenarios.
5. Advanced Oil Supply Device:
1) This system is equipped with a robust mechanical oil pump, meticulously designed to engage in a dependable oil supply cycle, ensuring seamless and uninterrupted operation at all times.
2) Featuring a sophisticated circulation oil supply mechanism, it guarantees uniform lubrication of gears while meticulously maintaining balanced oil levels across all groups. This innovation significantly enhances both the longevity and efficiency of the machinery.
3) Utilizing a state-of-the-art closed spray lubrication system, this cutting-edge method assures precise transmission accuracy while significantly extending the machinery's lifespan.
Detailed Photos
Product Parameters
Inner width of wallboard |
2800mm |
Designed speed of machine |
220 /(Piece/min) |
Economic speed of machine |
180 Piece/min |
Maximum paper feed size |
2500*1200mm |
Minimum paper feed size |
380*600mm |
Maximum printing size |
2400*1200mm |
Maximum sheet size |
2500*1400mm |
Slot width*slot depth |
7*300 |
Standard plate thickness |
7.2mm |
Main motor power |
22Kw |
Blower power |
7.5Kw |
Power used during production |
37Kw |
Total power |
45Kw |
Color registration accuracy |
±0.5mm |
Slot accuracy |
±0.75mm |