| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery stands as a pinnacle of advanced packaging printing technology, seamlessly blending multi-color high-precision printing with an eco-conscious and energy-efficient framework backed by intelligent control systems. Perfectly engineered for cartons, paper boxes, flexible packaging, and beyond, its quintessence lies in its five independent printing units combined with a multifunctional efficiency unit (enabling glazing, die-cutting, or spot color printing). This innovation allows for seamless one-time molding and comprehensive surface treatments of intricate graphics, markedly enhancing productivity and the caliber of print. Below, we delve into its core technologies, application landscapes, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each module is fortified with FLEXO flexographic technology, supporting the use of water-based inks that comply with stringent EU REACH standards, boasting VOC emissions below 100ppm. This makes them ideal for sensitive packaging applications in the food and pharmaceutical sectors.
Micron-Level Color Registration Accuracy: By harnessing servo motor drive technology combined with 360° electric phase precise adjustments, the color registration accuracy attains an impressive ±0.5mm when operating on flat cardboard, with the ability to print text as small as 1.5mm and achieve dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: The printing unit's innovative pneumatic locking and track sliding structure ensures plate changes in under 10 minutes, while the anilox roller replacement can occur without halting operations, optimizing efficiency.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, it provides partial or complete glazing, enhancing surface gloss and wear resistance, all while drying at a remarkable rate of 30 meters per minute.
Die-Cutting/Slotting Function: Select models come equipped with a linkage die-cutting unit, facilitating the creasing, slotting, and die-cutting of corrugated cardboard, thus reducing reliance on subsequent processes.
Spot Color Printing Expansion: The sixth unit can be tailored as a spot color channel to fulfill the demands for special ink printing, encompassing metallic and fluorescent hues.
Intelligent Automation Control System
PLC + Touch Screen Operation: Leveraging Siemens PLC technology alongside a 10.4-inch color touch screen, it supports parameter presets, fault diagnostics, and comprehensive production data statistics, enhancing operational efficiency.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module facilitates remote equipment status monitoring, early warning notifications, and OTA firmware upgrades, drastically cutting down on operational and maintenance costs.
Tension Closed-Loop Control: Armed with a tension sensor and servo motor linkage, it dynamically adjusts the paper tape tension in real-time, effectively averting any printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Integrating a hot air drying module (temperature adjustable from 50-120ºC) with auxiliary infrared radiation, the system achieves a drying speed of up to 30 meters per minute, adaptable to a range of materials such as film and paper.
Ink Zero Waste System: With its rubber wheel idling mechanism during machine stoppages and a pneumatic diaphragm pump supplying ink via an independent ink-distributing motor, it facilitates rapid ink color change (in under 5 minutes) and effective recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization): Tailored for three-, five-, and seven-layer corrugated cardboard and wide-width films, it offers versatile printing solutions.
Applicable Materials: Compatible with cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, it supports a wide spectrum of packaging substrates.
Mechanical Speed: With a range of 10-70 meters per minute and stepless speed regulation, it excels in precision during low-speed debugging and efficiency in high-speed production.
Color registration accuracy ±0.5-0.8mm: This precision sets an industry-leading standard, satisfying even the most intricate pattern printing needs with unparalleled accuracy.
Power supply power 380V/50Hz, total power 25-40kW: An innovative energy-saving design, this machine reduces power consumption by an impressive 15% compared to traditional equipment, making it an eco-friendly choice.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height): Featuring a modular design, this machine offers seamless integration into any workshop layout and simplifies maintenance procedures.
3. Application Areas and Typical Scenarios
Packaging Printing
Carton / Paper Box: Effortlessly achieve multi-color graphics and glazing in a single pass, ideal for e-commerce logistics boxes and exquisite gift boxes.
Soft Packaging: Specializing in ultra-high precision printing on film materials, this application is perfect for food bags and daily chemical packaging.
Labels and Logos
Industrial Labels: Achieving two-color overprinting for batch numbers and QR codes with precision that meets GMP certification standards.
Anti-Counterfeiting Labels: By combining spot color printing with selective glazing, enhance the anti-counterfeiting features of your products significantly.
Special Material Processing
Aluminum Foil and Composite Materials: High-precision printing designed for pharmaceutical aluminum foil packaging and shielding materials for electronic components.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Modular Wearing Parts: Standardized interfaces for anilox rollers, rubber rollers, and other consumables ensure easy replacement. Key components, such as chains and gears, boast a lifespan of over 8,000 hours.
Fully Enclosed Protective Cover: Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, this machine meets rigorous CE safety standards.
Data Management
Production Report Generation: Capture real-time data on printing speed, ink usage, downtime, and more, providing comprehensive insights for production efficiency analysis.
CIP4 Data Interface: Seamlessly connect to your enterprise ERP system for effortless transmission of orders and process parameters.
V. After-Sales Service and Certification
Warranty and Maintenance: Enjoy a 1-year warranty on the entire machine (with an extension for core components up to 2 years), 24/7 remote diagnosis, and engineer on-site service within 48 hours (domestically).
Environmental Certification: Utilize water-based ink that has earned the EU REACH certification, and rest assured that the equipment complies with the ISO 14001 environmental management standards.
Quality Certification: With CE certification, our machine's key components, including motors and sensors, are sourced from renowned imported brands.
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