Product Description
1. Paper Feeding Section:
Experience the innovative design of our servo pressure-free extended paper feeding front edge. This advanced system eliminates the need for traditional paper guide rubber rollers and embossing roller pressure feeding. With seamless front edge vacuum transfer, the cardboard glides effortlessly to the printing roller. The power input gear of the intermittent divider aligns perfectly with the outer circle of the vacuum paper guide wheel, ensuring a flawless operation. No more adjustments for paper guide roller pressure, extending auxiliary paper feeding time to its maximum potential and simplifying the adjustment process.
Our system employs the cutting-edge French Martin front edge paper feeding structure, featuring a tilting tabletop lift mechanism that streamlines the paper feeding process. The table's design minimizes paper jams and potential damage by maintaining a low front and high back position during lift and feed. This structure is ideally suited for single corrugated and curved cardboards. Enhanced suction from the Martin bellows, a snail-type blower, securely maintains alignment for high-strength and heavier cardboards. The lifting table design incorporates a light-pressure bearing wheel frame to manage weight during high-volume feeds, significantly enhancing the speed and efficiency of the pressure-free section.
Our pressure-free front edge paper feeding system revolutionizes the industry by resolving issues caused by the paper guide rubber roller. It protects the cardboard, preserving nearly 100% of its physical integrity, and expands paper options for carton manufacturers. By eliminating the paper guide roller mechanism, we ensure all cardboards are transported without damage, achieving what others can't in front edge feeding.
1. Machine Clutch:
1) With a focus on safety, our electric control machine clutch features an alarm bell that continuously rings during operation to safeguard the operator.
2) Pneumatic Interlocking Device
3) Our main motor and fan incorporate variable frequency motors and controllers, promoting energy efficiency with smooth starts, plus a built-in motor start protection device for enhanced reliability.
2. Front Edge Paper Feeding System:
1) Enjoy seamless paper feeding with our powerful 7.5KW fan. Adjust the air volume to match the cardboard's bend, ensuring flawless feeding every time.
2) Experience rapid and efficient paper lifting and dropping, powered by dynamic cylinders.
3) Effortlessly adjust the side, front, and rear baffles with a single electric button.
4) Our Taiwan super-resistant front edge paper feeding wheel boasts unmatched durability and wear resistance.
5) Choose between continuous or interval paper feeding with our flexible interval paper feeding device.
6) A modern seven-inch computer touch screen control panel displays production volumes and counting alarms, enhancing operational efficiency.
3. Automatic Zeroing Device:
1) Our system features electric and automatic zeroing for both paper feeding and die-cutting units.
2) Designed for general cartons, our automatic zeroing device achieves precise adjustments with just two trial prints, significantly minimizing cardboard waste.
4. Dust Removal Device:
1) Enhance your printing quality with our brush dust removal device, effectively eliminating impurities from the cardboard's printed surface.
2) Maintain order with a storage capacity of 999, ensuring precise and efficient automatic alignment.
3) Enjoy the convenience of one-key alignment and slot size adjustment at your fingertips.
2. Printing Part: (Optional 1-4 Color Printing):
1. Printing Roller:
1) The outer diameter impressively measures 395mm, including the plate's outer diameter of 405mm, ensuring robust and substantial construction.
2) The steel pipe's surface boasts a finely ground finish with a hard chrome plating, providing exceptional durability and sleekness.
3) Precision balance correction is executed to guarantee exceptionally smooth and seamless operation.
4) Features a ratchet-fixed plate rolling shaft, engineered for robust and precise functionality.
5) Incorporates a complete plate hanging slot, adeptly accommodating 9mm hanging plate strips for versatile applications.
6) Effortlessly load and unload printing plates with the foot switch, electrically controlled for intuitive forward and reverse rotation.
2. Printing Roller:
1) Measuring an outer diameter of 159mm, the roller is crafted for high precision and reliability.
2) Surface refinement through grinding paired with hard chrome plating renders the steel pipe exceptionally robust and smooth.
3) Encompasses balance correction, engineered for consistently smooth and reliable operation.
4) Enjoy seamless manual adjustments of the printing roller gap dial with an adjustable range of 0-12mm.
3. Upper and Lower Rollers for Paper Feeding:
1) The upper roller astounds with a 99mm outer diameter, crafted from thick-walled steel and replete with a quick-adjustment paper guide wheel.
2) Lower roller, with a noteworthy outer diameter of 156mm, features thick-walled steel pipe construction, surface grinding, and enduring hard chrome plating.
3) Benefit from manual adjustments of the paper feeding roller's gap dial, offering a versatile range of 0-12mm.
4. Steel Anilox Roller:
1) Commanding an outer diameter of φ213, available in mesh numbers: 180, 200, 220, 240, 260, with the flexibility of mesh number selection.
2) Undergoes precise surface grinding, mesh pressing, re-grinding, and hard chrome plating for superior performance and durability.
3) Meticulous balance correction ensures smooth, consistent dots and uniform inking performance.
4) Equipped with a wedge overrunning clutch, the anilox roller masterfully evenly distributes and washes ink.
5) Manual adjustments of the anilox gap dial allow for precise control and customization.
5. Rubber Roller:
1) Features a substantial outer diameter of φ200mm, designed for optimal ink application.
2) The steel pipe's surface is enveloped in wear-resistant rubber and carefully balanced for flawless operation.
3) Expertly ground in the middle and high points, the rubber roller ensures superior ink transfer effects.
4) The rubber's hardness is finely tuned to 60-65 degrees, offering ideal firmness and resilience.
5) The Yunmo motor, a silent motor, ensures quiet yet powerful functionality.
6. Phase Adjustment Mechanism:
1) Deploying a planetary gear business structure, achieving unparalleled precision and adaptability.
2) Take advantage of electric digital 360-degree printing phase adjustments, customizable whether operating or stopping.
3) Lateral position adjustments are performed electrically, with a precise adjustment distance of ±10mm.
7. Ink Circulation:
1) The pneumatic diaphragm pump ensures a stable ink supply, with operations that are both convenient and swiftly maintainable.
2) An efficient ink filter is in place to effectively filter out impurities, maintaining ink purity.
8. Printing Phase Fixing Device:
1) Equipped with a sophisticated electromagnetic clutch brake device for enhanced operational control.
2) Upon machine separation for phase adjustments, the brake mechanism deftly limits operation, preserving the original gear position's fixed point.
9. Oil Supply Device:
1) Features a mechanical oil pump, proficiently circulating oil to ensure consistent and efficient oil supply.
2) Our state-of-the-art circulating oil supply system ensures that the gears receive consistent and uniform inking, while maintaining a perfectly balanced oil level for each group, optimizing both performance and efficiency.
Three-Die Cutting Section: Precision engineering for flawless cutting results, ensuring every operation meets the highest standards.
1. Die Roller (Lower Roller): The cornerstone of precision and durability in your cutting operations.
1) With an outer diameter of φ360mm (excluding die), this component guarantees exceptional reliability and performance.
2) Expertly crafted from cast steel, featuring a surface that is both ground and hard chrome plated, providing unmatched hardness and longevity.
3) Balanced adjustment technology enhances operational stability, delivering consistent results with every use.
4) Die fixing screw holes are strategically spaced at 50mm*50mm, offering flexibility and precision in installation.
5) Compatible with a die height of 25.4mm, offering versatility for various applications.
6) Capable of die cutting thicknesses of 16mm for three-layer boards and between 13mm-15mm for five-layer boards, ensuring adaptability and precision.
2. Rubber Pad Roller (Upper Roller): Designed to complement the die roller, maximizing efficiency and output.
1) Featuring an impressive outer wall diameter of φ388.9mm, this roller stands as a testament to strength and durability.
2) Constructed from cast steel, with a surface that is ground and hard chrome plated, this component promises exceptional resilience and longevity.
3) Advanced balanced adjustment boosts operational stability, facilitating seamless and smooth operations.
4) Electric adjustment capability for the gap with the die roller, providing precision control and enhanced operational versatility.
5) With a pad thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, this roller is engineered for optimal performance.
3. Transverse Movement and Repair Device: Innovative solutions for extending component life and maintaining peak efficiency.
1) Offers mechanical transverse movement of 40mm with a floating device, ensuring uniform die-cutting and automatic compensation for line speed, promoting even pad wear and longevity.
2) Features an electric repair device that significantly enhances the reuse rate of pads, allowing them to be repaired 3-4 times.
3) Incorporates a pneumatic automatic separation device for the die-cutting roller, reducing pad wear and extending service life.
4. Plate-Free Fixture: Streamline your operations with this multifunctional component that negates the need for conventional templates.
1) Fast interchangeability within die-cutting, combining multiple functions into one, eliminating the need for templates for standard boxes.
2) Provides the same effectiveness as thin knife slotting, translating to significant production cost savings.
3) Harness the power of 13 servo motors for electrical adjustment of pre-pressure, pressure line, and plate-free knife ring size. Achieve one-touch adjustment of slotting size by simply inputting cardboard dimensions, ensuring simplicity and ease.
4. Transmission Gear: Engineered for excellence, ensuring smooth operation and enduring performance.
1. Crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided, ensuring superior durability.
2. Achieves six-level precision, providing smooth, quiet operation with a hardness of HRC55-60, and ensuring color accuracy in printing over a long lifespan.
3. Features a keyless connection (expansion sleeve) for the transmission parts of the entire machine, eradicating connection gaps and supporting long-term, high-speed operations with substantial torque.
5. Oil Supply Device: Designed to maintain peak performance through cutting-edge lubrication technology.
1) Equipped with a mechanical oil pump facilitating an oil supply cycle, ensuring continuous optimal lubrication.
2) This system provides circulation oil supply, ensuring uniform oiling of gears and a balanced oil level across all groups.
3) Utilizes a closed spray lubrication system to guarantee transmission accuracy and extend the life of the machinery, safeguarding your investment.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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