| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Our exquisite 5+1 high-definition water-based ink printing machinery is a cutting-edge solution in the realm of packaging printing. This advanced equipment blends multi-color high-precision printing with eco-friendly, energy-efficient operations and intelligent controls. It primarily serves the packaging needs of cartons, paper boxes, and various flexible packaging sectors. Its standout feature includes five independent printing units coupled with a multifunctional efficiency unit, such as glazing, die-cutting, or spot color, allowing for seamless formation and surface treatment of intricate designs. This results in a considerable leap in both production efficiency and print quality. Below, we delve into its core technologies, diverse application scenarios, and key performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Our independent five-color printing units are enhanced with FLEXO flexographic technology and support EU REACH compliant water-based inks. With VOC emissions kept below 100ppm, this system is ideal for sensitive packaging, including food and pharmaceutical applications.
Enjoy micron-level precision with our color registration system: Driven by servo motors and fine-tuned with 360° electric phase adjustments, accuracy achieves ±0.5mm on flat cardboard. The system also boasts a minimum text size of 1.5mm, with dot reproduction precision reaching ±0.1mm.
Experience swift transitions with our quick plate change design: Featuring pneumatic locking and a track-sliding structure, plate changes are completed in under 10 minutes, and the anilox roller can be swapped without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
The integrated water-based glazing module, equipped with a chamber scraper glazing system, ensures both partial and overall glazing with enhanced surface gloss and wear resistance. This module operates at a drying speed of 30 meters/minute.
Optimize your process with our die-cutting/slotting function: Linked die-cutting units facilitate creasing, slotting, and die-cutting of corrugated cardboard, minimizing reliance on subsequent processes.
Expand your capabilities with our spot color printing expansion: The sixth unit can be tailored as a spot color channel, catering to special ink needs such as metallic and fluorescent colors.
Intelligent Automation Control System
Our system features a PLC + touch screen operation: Utilizing Siemens PLC and a 10.4-inch color touch screen, it supports parameter presets, fault diagnosis, and production data analytics, including output and energy consumption.
For enhanced efficiency, consider our optional remote monitoring: The IIoT module facilitates equipment status monitoring, early warning notifications, and OTA firmware updates to streamline operation and maintenance costs.
Maintain precision with our tension closed-loop control: Integrated with a tension sensor and servo motor linkage, it adjusts paper tape tension in real-time, preventing printing deviations.
Efficient Drying and Environmentally Friendly Design
Our three-stage hot air drying module, with adjustable temperatures from 50-120ºC, ensures optimal drying with infrared radiation assistance, achieving speeds of 30 meters/minute, suitable for materials like film and paper.
Minimize waste with our ink zero waste system: When idle, the rubber wheel rotates automatically while the pneumatic diaphragm pump uses an independent ink-distributing motor for rapid color changes and ink recycling in under 5 minutes.
2. Key Technical Parameters
Project Parameter Range Advantages
Our printing width ranges from 1400-2000mm, tailored to accommodate three-, five-, and seven-layer corrugated cardboards as well as wide-width films, enhancing versatility.
Compatible with diverse materials including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, our machine supports a wide range of packaging substrates.
Achieve precision with mechanical speeds from 10-70 meters/minute, offering stepless speed regulation for accurate low-speed debugging and high-speed production efficiency.
Color registration accuracy within ±0.5-0.8mm represents an industry-leading standard, perfectly designed to meet the rigorous demands of intricate pattern printing.
Reliable power supply with 380V/50Hz and a total power range of 25-40kW. This eco-friendly design saves 15% more energy compared to traditional systems, ensuring efficiency and sustainability.
With dimensions of 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height), the modular design ensures seamless integration into any workshop space, facilitating easy layout planning and maintenance.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Achieve multi-color graphics and glazing with unmatched precision, ideal for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Experience high-precision printing on film materials, perfect for producing exquisite food bags and durable daily chemical packaging bags.
Labels and logos
Industrial labels: Ensure flawless two-color overprinting for batch numbers and QR codes, adhering to GMP certification standards for color accuracy.
Anti-counterfeiting labels: Enhance product security with a blend of spot color printing and selective glazing, boosting anti-counterfeiting measures.
Special material processing
Aluminum foil and composite materials: Deliver high-precision printing for pharmaceutical aluminum foil packaging and electronic component shielding materials, guaranteeing superior quality.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts like anilox rollers and rubber rollers feature standardized interfaces for easy replacement; key components such as chains and gears boast a lifespan exceeding 8,000 hours, ensuring durability and reliability.
Fully enclosed protective cover: Equipped with advanced grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all conforming to CE safety standards.
Data management
Production report generation: Monitor and record crucial data like printing speed, ink usage, and downtime in real-time, facilitating comprehensive production efficiency analysis.
CIP4 data interface: Seamlessly connect to the enterprise ERP system for effortless transmission of orders and process parameters, optimizing workflow.
V. After-sales service and certification
Warranty and maintenance: Benefit from a 1-year comprehensive machine warranty (with core components extended to 2 years), plus 7×24 hours remote diagnostics and engineer on-site service within 48 hours (domestically).
Environmental certification: Our water-based ink has achieved EU REACH certification, while the equipment adheres to the ISO 14001 environmental management system, ensuring eco-friendly operations.
Quality certification: With CE certification approval, our key components (motors, sensors) are sourced from reputable imported brands, ensuring top-tier quality and performance.
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