Product Description
1. Paper Feeding Section:
Discover unparalleled innovation with our state-of-the-art servo pressure-free extended paper feeding front edge. This avant-garde design revolutionizes the process by eliminating the conventional need for paper guide rubber rollers and embossing rollers. Through advanced front edge vacuum technology, cardboard is effortlessly guided to the printing roller. The power input gear seamlessly synchronizes with the vacuum paper guide wheel's outer circle for flawless alignment. This ingenious design not only simplifies operations but also extends auxiliary paper feeding time, ensuring effortless adjustments and peak performance.
Our paper feeding section showcases the renowned French Martin front edge paper feeding structure, a testament to superior engineering. The expertly crafted tilting tabletop effortlessly lifts to facilitate seamless paper feeding. The clever low-to-high design minimizes the risk of paper jams and cardboard damage, making it perfectly suited for both single and curved corrugated cardboard. Experience the precision of the Martin bellows' snail-type suction blower, delivering concentrated power with remarkable efficiency. This is particularly advantageous for high-strength and heavy cardboards, ensuring impeccable alignment. The light-pressure bearing wheel frame design adeptly supports high cardboard stacks, reducing weight load while enhancing bellows speed efficiency.
Our revolutionary pressure-free front edge paper feeding system is a game changer, boldly resolving the challenges of cardboard damage traditionally caused by paper guide rubber rollers. It virtually guarantees up to 100% preservation of the cardboard's physical characteristics, offering carton manufacturers an expanded spectrum of paper choices. By eliminating the conventional roller mechanism, it ensures impeccable safeguarding of all cardboards during transport, achieving what other systems cannot.
1. Machine Clutch:
1) Prioritizing safety, our electric control machine clutch is designed with unparalleled attention to detail. An unremitting alarm bell rings during movement, steadfastly ensuring operator security is never compromised.
2) Pneumatic Interlocking Device:
3) The main motor and fan are equipped with cutting-edge variable frequency motors and controllers, promoting remarkable energy efficiency and ensuring smooth, reliable starts. With a motor start protection device, operational reliability is unequivocally guaranteed.
2. Front Edge Paper Feeding System:
1) Empowered by suction-assisted paper feeding with an adjustable 7.5KW fan, this system tailors air volume according to cardboard bend, ensuring flawless operations every time.
2) Harnessing powerful cylinder-driven paper lifting and dropping, this system guarantees swift and efficient handling, optimizing productivity.
3) Elevate your experience with the convenience of one-button electric adjustments for side, front, and rear baffles, exemplifying user-friendly innovation.
4) Featuring Taiwan's super-resistant front edge paper feeding wheel, this system offers unmatched durability and wear resistance, setting a new standard in longevity.
5) Our versatile interval paper feeding device allows you to choose between continuous or interval paper feeding, tailored perfectly to meet your specific needs.
6) Equipped with an intuitive seven-inch computer touch screen control, this system displays production volumes and counting alerts for enhanced operational efficiency and oversight.
3. Automatic Zeroing Device:
1) Precision and ease are hallmarks of our electric and automatic zeroing, featured in both paper feeding and die-cutting units, ensuring unmatched accuracy.
2) For general carton applications, our automatic zeroing device offers the precision of two trial prints for exact positioning, significantly reducing cardboard waste and optimizing resource utilization.
4. Dust Removal Device:
1) Our cutting-edge brush dust removal device, integrated within the paper feeding section, effectively eliminates impurities from the cardboard's printed surface, elevating print quality to new heights.
2) With a storage order capacity of up to 999, our system promises precise and efficient automatic alignment, ensuring impeccable results every time.
3) Enjoy unparalleled ease of use with our one-key alignment and slot size adjustment, simplifying operations and maximizing user satisfaction.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Masterfully crafted, the outer diameter of this precision component measures 395mm, extending to 405mm including the plate's outer diameter, ensuring optimal functionality and performance.
2) This component showcases an exquisite finish, as the steel pipe's surface is meticulously ground and encased in a distinguished layer of hard chrome plating, providing superior longevity and stellar resistance.
3) Expert balance correction is seamlessly implemented, ensuring uninterrupted and flawless operation of the machinery every time, providing unmatched reliability for continuous performance.
4) Features a sophisticated ratchet fixed plate rolling shaft, meticulously designed for superior stability and precision during operation, enhancing the efficiency and accuracy of your projects.
5) Offers a comprehensive full plate hanging slot, ingeniously tailored to accommodate 9mm hanging plate strips, granting versatility and ease of use for diverse printing needs.
6) Loading and unloading of printing plates is made remarkably effortless with an electrically controlled foot switch, allowing smooth and precise forward and reverse rotation to streamline your workflow.
2. Printing roller:
1) This component exemplifies precision with an outer diameter of 159mm, a testament to its exceptional design and outstanding functionality in printing machinery.
2) The surface of the steel pipe undergoes meticulous grinding and is coated in hard chrome plating, showcasing durability and a polished, refined finish that lasts.
3) Balance correction is masterfully performed, facilitating smooth and consistent operation, ensuring each print is of exceptional quality and precision.
4) The printing roller features manual adjustment of the gap dial, offering a versatile adjustment range from 0-12mm for meticulous precision in all your printing endeavors.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with its robust outer diameter of 99mm, is crafted from thick-walled steel pipe and features a quick-adjustment paper guide wheel for seamless and efficient paper handling.
2) The lower roller, with an outer diameter of 156mm, is engineered from thick-walled steel pipe and finished with a ground surface and hard chrome plating, ensuring exceptional durability and performance.
3) Manual adjustment for the paper feeding roller's gap dial is available, providing a precise and versatile adjustment range of 0-12mm for meticulous paper handling.
4. Steel anilox roller
1) This extraordinary roller boasts an outer diameter of φ213, with mesh numbers available in 180, 200, 220, 240, and 260, allowing for customizable and fine-tuned performance.
2) The surface of the steel tube is expertly ground, with mesh perfectly pressed and then further ground, finished with hard chrome plating for outstanding inking performance.
3) Precision balance correction ensures smooth, uniform inking with consistent dots, delivering premium and high-quality printing results every time.
4) The anilox roller is equipped with a wedge overrunning clutch, ingeniously designed to distribute ink evenly and effectively while maintaining cleanliness.
5) Facilitates manual adjustment of the anilox gap dial, granting precise control and mastery over the inking process to meet all your printing demands.
5. Rubber roller:
1) The rubber roller is engineered with an outer diameter of φ200mm, optimized for highly efficient and smooth ink transfer in every operation.
2) The roller's robust steel pipe is expertly wrapped with wear-resistant rubber and meticulously balanced for unparalleled durability and consistent performance.
3) With specialized grinding in the middle and high areas, this roller ensures superior ink transfer, delivering outstanding and precise printing results.
4) The rubber hardness is precisely calibrated between 60-65 degrees, offering optimal resilience and superior performance under demanding conditions.
5) The Yunmo motor is equipped with a silent motor, designed to deliver quiet and efficient operation, minimizing noise while maximizing productivity.
6. Phase adjustment mechanism:
1) The mechanism features a sophisticated planetary gear business structure, which ensures precise and controlled operational adjustments for optimal performance.
2) The printing phase adjustment is electrically controlled and equipped with a 360-degree digital interface, allowing seamless adjustments both during operation and when stopped.
3) Electric lateral position adjustment is available, providing a meticulous fine-tuning range of ±10mm for precision alignment and improved operational accuracy.
7. Ink circulation
1) Equipped with a cutting-edge pneumatic diaphragm pump, this mechanism guarantees stable ink supply and effortless maintenance for continuous operation.
2) The incorporation of an ink filter effectively removes impurities, ensuring your ink maintains its pristine quality for superior printing outcomes.
8. Printing Phase Fixing Device:
1) Our state-of-the-art device is equipped with an electromagnetic clutch brake, engineered for unparalleled precision control during operation, ensuring flawless functionality at every turn.
2) In the event of phase adjustments, the brake mechanism securely locks the machine, preserving the original gear position with extraordinary reliability and minimal disruption.
9. Oil Supply Device:
1) With an expertly designed mechanical oil pump, this system delivers a steady circulation of oil supply, guaranteeing smooth and uninterrupted machine operation at all times.
2) The innovative circulating oil supply system provides even inking of gears and maintains perfectly balanced oil levels across all groups, thereby enhancing overall performance.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an impressive outer diameter of φ360mm (exclusive of the die), this precision-engineered component guarantees top-notch performance and excellence.
2) Fabricated from robust cast steel, its surface is meticulously ground and reinforced with hard chrome plating, ensuring remarkable durability and longevity.
3) Skillfully balanced for optimal adjustment, this feature enhances stability during operation, ensuring consistent and reliable results with every use.
4) Precisely spaced die fixing screw holes at 50mm*50mm intervals facilitate easy operation and setup, catering to seamless production processes.
5) Designed to accommodate a die height of 25.4mm, this component offers versatile application possibilities.
6) Capable of die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, it adapts effortlessly to diverse production needs.
2. Rubber Pad Roller (Upper Roller)
1) The outer wall, with its impressive dimension of φ388.9mm, ensures robust support and precision, underpinning exceptional performance.
2) Crafted from premium cast steel with a ground surface and fortified by hard chrome plating, this roller promises extended longevity and reliability.
3) With finely-tuned balanced adjustments, this feature enhances stability during operations, delivering consistent, reliable, and top-tier results.
4) It boasts an electric gap adjustment with the die roller for precision control, optimizing efficiency and effectiveness.
5) The pad's thickness is a precise 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring comprehensive coverage and exceptional performance.
3. Transverse Movement and Repair Device:
1) Featuring a mechanical transverse movement of 40mm along with a floating device, it allows automatic compensation for line speed, ensuring uniform die-cutting pad wear and substantially extending service life.
2) The advanced electric repair device notably increases the reuse rate of pads, enabling each to be refurbished 3-4 times, thereby maximizing operational efficiency.
3) The pneumatic automatic separation device of the die-cutting roller effectively reduces pad wear, significantly extending its service life.
4. Plate-Free Fixture:
1) This versatile fixture facilitates rapid die-cutting interchange without the need for templates for standard boxes, streamlining the entire process with unmatched efficiency.
2) Achieving results comparable to thin knife slotting, it dramatically reduces production costs while maintaining high standards.
3) Equipped with 13 servo motors, this feature enables seamless electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). Simply input the cardboard's dimensions and enjoy the convenience of one-key slotting size adjustments.
4. Transmission Gear:
1. Crafted from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided, offering exceptional strength and durability that withstands the test of time.
2. Ensuring a six-level precision, this component operates seamlessly and quietly, with hardness ranging from HRC55-60, offering long-lasting, low-wear performance that preserves printing color accuracy over time.
3. Revolutionizing connectivity with a keyless connection using an expansion sleeve, this state-of-the-art design eradicates connection gaps. This facilitates a seamless and consistent high-speed operation, even when subjected to large torque conditions, ensuring unparalleled reliability and performance.
5. Cutting-Edge Oil Supply Device:
1) Featuring a robust mechanical oil pump, this system ensures a dependable oil supply cycle that guarantees flawless and uninterrupted operation, keeping your machinery running smoothly.
2) The innovative circulation oil supply mechanism provides uniform gear lubrication, maintaining optimal oil levels across all components to promote longevity and enhance efficiency, paving the way for a more sustainable operation.
3) By utilizing a sophisticated closed spray lubrication system, this method assures precise transmission accuracy, significantly extending the lifespan of the machinery and maintaining superior performance standards.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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