| Customization: | Available |
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| After-sales Service: | / |
| Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Product Overview of the Two-Color Chain-Type Water-Based Ink Printer
I. Core Functions and Technical Advantages
1. Precision Two-Color Printing System
Dual-Group Independent Printing Unit: This cutting-edge unit features two distinct water-based ink printing modules, allowing for the simultaneous expression of two vivid colors (e.g., primary + secondary or special color + pattern). Experience seamless, one-step creation of intricate graphics with stunning accuracy.
FLEXO Flexographic Printing Technology: Harness the power of the water-based anilox roller ink supply system, enhanced by the high-definition ceramic anilox roller (300-600LPI). This ensures consistent ink transfer, with print clarity reaching an impressive 1200dpi. Print text as fine as 1.5mm with precision in dot reproduction at ±0.1mm.
360° Phase Electric Fine-Tuning: Enjoy the flexibility of adjusting the printing wheel 20mm side-to-side, complemented by 360° electric phase inch fine-tuning. Achieve impeccable color registration accuracy of ±0.8mm, catering to the highest precision packaging demands.
2. Robust Chain Drive System
Roller Chain Drive Structure: Employing a high-strength roller chain (ISO 606 standard), this system boasts over 98% transmission efficiency. It excels in enduring prolonged high-load operations and adapts seamlessly to variable speeds between 10-70 m/min.
Circulating Lubrication Oil Supply System: Featuring a built-in automatic lubrication system within the gearbox, this mechanism reduces operational noise to below 75dB. It also extends gear life by over 30%, guaranteeing stable color registration.
Automatic Chain Tension Compensation: This advanced system incorporates a tension sensor and servo motor linkage for real-time chain tightness monitoring and automatic adjustments, preventing printing deviations due to chain elongation.
3. Eco-Friendly Water-Based Ink Printing Technology
Water-Based Ink Compatibility: Compatible with water-soluble FLEXO ink, adhering to EU REACH regulations. It ensures VOC emissions remain under 100ppm, emits no irritating odor, and is perfect for sensitive packaging, such as in the food and pharmaceutical sectors.
Ink Automatic Circulation System: When idle, the rubber wheel spins automatically to thwart ink drying. The pneumatic diaphragm pump, along with an independent ink-distributing motor, ensures zero ink wastage and rapid color transitions (color change in under 5 minutes).
Hot Air Drying System: Incorporating a sophisticated three-stage hot air drying module (with adjustable temperatures from 50-120ºC), this system delivers drying speeds up to 30 m/min, catering to diverse materials like films and paper.
2. Essential Technical Specifications
Item Parameter Range Advantages
Printing Width: 1400-2000mm (customizable) Perfect for triple, quintuple, and septuple layer corrugated cardboard as well as wide-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil. Supports a wide range of packaging substrates.
Mechanical Speed: 10-70 meters/minute (stepless speed regulation) Ensures precise low-speed debugging and efficient high-speed production.
Color Registration Accuracy: ±0.8mm. This industry-leading feature meets the demand for ultra-fine pattern printing.
Power Supply: 380V/50Hz, Total Power: 25-40kW. The energy-efficient design conserves 15% more power compared to traditional machinery.
Dimensions: 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height). Modular design facilitates easy integration into workshop layouts and hassle-free maintenance.
3. Intelligent and User-Centric Design
1. Automatic Control System
Experience seamless control with our PLC + touch screen operation, featuring a sophisticated Siemens PLC controller paired with a vibrant 10.4-inch color touch screen. Effortlessly manage parameter presets, swiftly diagnose faults, and keep track of essential production data statistics such as output, energy consumption, and downtime.
Elevate efficiency with our optional remote monitoring function. This feature allows for real-time monitoring of equipment status through the Industrial Internet of Things module (IIoT), offering early warning notifications and smooth OTA firmware upgrades, significantly boosting operation and maintenance efficiency.
2. Swift Plate Change and Streamlined Maintenance
Revolutionize your workflow with our track sliding printing unit! Designed with pneumatic locking and electric opening/closing structures, enjoy a plate change time of less than 10 minutes. Plus, replace the anilox roller without halting the machine, ensuring continuous productivity.
Our modular wearing parts design guarantees effortless replacement and maintenance. With standardized interfaces for components like anilox rollers, rubber rollers, and scrapers, replacements are a breeze. Key components such as chains and gears boast a remarkable lifespan of over 8000 hours.
3. Comprehensive Safety Protection
Ensure unparalleled safety with our fully enclosed protective cover. Featuring a grating sensor and emergency stop button, achieve human-machine isolation. Additionally, an anti-winding shield is installed on the transmission parts, all conforming to CE safety standards.
Prevent pollution accidents with our state-of-the-art ink leakage detection system. Equipped with an integrated liquid level sensor and ink leakage alarm, it provides real-time monitoring of the ink tank and pipeline status.
IV. Diverse Application Fields and Exemplary Cases
1. Core Application Scenarios
Packaging Printing: Elevate your packaging with stunning graphics on cartons, paper boxes, and flexible packaging bags, including food and medicine packaging.
Labels and Logos: Achieve precision with two-color overprinting for industrial, logistics, and anti-counterfeiting labels.
Special Material Processing: Unleash high-precision printing on aluminum foil, synthetic leather, and complex composite materials.
2. Industry Cases
Food Packaging: Witness a 40% production increase as a dairy company utilizes this machine for printing milk cartons. The water-based ink meets FDA food contact standards, ensuring safety and quality.
Medical Labels: A pharmaceutical factory leverages two-color printing for the precise output of drug batch numbers and anti-counterfeiting codes, meeting GMP certification standards with impeccable color accuracy.
V. After-Sales Service and Certification Excellence
1. Comprehensive Service System
Enjoy peace of mind with our full machine warranty, offering 1 year coverage (extendable to 2 years for core components) and lifetime maintenance.
Experience 24/7 technical support with remote diagnosis, ensuring your operations are always smooth and uninterrupted.
Benefit from our complimentary training service, complete with operation guidance and a free ink debugging manual to maximize your machine's potential.
2. Certification and Qualification
Rest assured with our environmental certification as our water-based ink meets EU REACH standards, and the equipment is aligned with the ISO 14001 environmental management system.
Our quality certification is second to none, having passed CE certification, with key components like motors and sensors sourced from renowned imported brands.
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