| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery is an elite, state-of-the-art packaging solution that excels in multi-color high-precision printing, eco-friendly operations, and intelligent control systems. This pioneering equipment is predominantly utilized within the realms of carton manufacturing, paper box creation, and versatile packaging industries. It boasts a sophisticated configuration of five autonomous printing units coupled with a multifunctional efficiency unit-ideal for glazing, die-cutting, or spot color tasks-allowing seamless one-time forming and comprehensive surface treatment of intricate graphics. This significantly amplifies production efficiency and enhances printing quality. Below is a detailed exploration of its core technologies, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each module features cutting-edge FLEXO flexographic technology, designed to work with EU REACH-compliant water-based inks that keep VOC emissions below an eco-friendly 100ppm, making it ideal for sensitive packaging needs like food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Featuring servo motor drives with 360° electric phase fine-tuning capabilities, this system achieves an impressive color registration accuracy of ±0.5mm (with a flat cardboard surface), capable of printing text as small as 1.5mm and delivering dot reproduction precision of ±0.1mm.
Quick Plate Change Design: The innovative pneumatic locking combined with a track sliding structure reduces plate changeover to under 10 minutes, enabling anilox roller replacements without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This advanced chamber scraper glazing system offers both partial and full glazing, significantly boosting surface gloss and wear resistance, all while drying at a brisk pace of 30 meters/minute.
Die-Cutting/Slotting Function: Select models come equipped with a linked die-cutting unit to streamline the creasing, slotting, and die-cutting processes of corrugated cardboard, effectively minimizing reliance on subsequent processing stages.
Spot Color Printing Expansion: The sixth unit is customizable as a spot color channel, adeptly catering to the special ink printing demands such as those for metallic or fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Employing Siemens PLC alongside a 10.4-inch color touch screen, this system supports effortless parameter presets, fault diagnosis, and comprehensive production data analytics, including output and energy consumption metrics.
Remote Monitoring (Optional): With the Industrial Internet of Things (IIoT) module, remote monitoring of equipment, early warning push notifications, and OTA firmware upgrades become achievable, significantly reducing operational and maintenance costs.
Tension Closed-Loop Control: Equipped with a precision tension sensor and servo motor linkage that dynamically adapts paper tape tension in real-time, this system prevents any printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: An integrated hot air drying module offers adjustable temperatures between 50-120ºC, supplemented by infrared radiation auxiliary drying, achieving a remarkable drying speed of 30 meters/minute, suitable for a variety of materials such as film and paper.
Ink Zero Waste System: With an innovative rubber wheel mechanism that idles automatically during machine stops, the pneumatic diaphragm pump and independent ink-distributing motor enable rapid ink color swaps (<5 minutes) and efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization): This range adeptly accommodates three-, five-, and seven-layer corrugated cardboards along with wide-width films, providing exceptional versatility.
Applicable Materials: Compatible with a diverse array of packaging substrates, including Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), and Aluminium Foil.
Experience unparalleled operational efficiency with our machine's mechanical speed range of 10-70 meters per minute, featuring smooth stepless speed regulation. Enjoy precise low-speed debugging for accuracy and high-speed performance for maximum productivity.
Our machine boasts an industry-leading color registration accuracy of ±0.5-0.8mm, ensuring impeccable precision for the most intricate fine pattern printing needs.
Operating at a power supply of 380V/50Hz with a total power range of 25-40kW, our energy-saving design reduces power consumption by 15% compared to traditional machinery, blending efficiency with sustainability.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our machine's modular design facilitates effortless integration into your workshop layout and simplifies maintenance.
3. Discover the diverse application areas and typical scenarios that showcase the versatility of our innovative technology.
Packaging printing is revolutionized with our cutting-edge machine.
Transform the production of cartons and paper boxes with seamless multi-color graphics and glazing capabilities, perfectly suited for creating robust e-commerce logistics boxes and elegant gift boxes.
Our machine excels in soft packaging by delivering high-precision printing on film materials, making it ideal for crafting eye-catching food bags and daily chemical packaging bags.
Explore unlimited possibilities with labels and logos.
For industrial labels, achieve two-color overprinting with batch numbers and QR codes, ensuring color precision that meets rigorous GMP certification standards.
Enhance product security with anti-counterfeiting labels, utilizing spot color printing and local glazing to significantly bolster anti-counterfeiting measures.
Pioneering in special material processing.
Our high-precision printing capabilities cater to aluminum foil and composite materials, providing exceptional quality for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Embrace smart technology with our intelligent and humanized design.
Ensure smooth operations with quick maintenance and robust safety protection.
Our machine's modular wearing parts, such as anilox and rubber rollers, feature standardized interfaces for easy replacement. Key components, including chains and gears, boast a remarkable lifespan exceeding 8,000 hours.
Enjoy peace of mind with a fully enclosed protective cover, complete with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all meeting the stringent CE safety standards.
Experience seamless data management for enhanced operational insights.
Effortlessly generate detailed production reports with real-time data on printing speed, ink usage, and downtime, empowering you to analyze and enhance production efficiency.
Our CIP4 data interface seamlessly connects to your enterprise ERP system, enabling smooth transmission of orders and process parameters for optimal business integration.
V. Benefit from comprehensive after-sales service and certification assurance.
Enjoy peace of mind with a 1-year warranty on the whole machine and an extended 2-year warranty on core components. Experience unmatched support with 7×24 hours remote diagnosis and domestic engineer on-site service within 48 hours.
Our commitment to the environment is affirmed with water-based ink that has achieved EU REACH certification, alongside adherence to the ISO 14001 environmental management system.
Rest assured with our quality certification, as the equipment is CE certified and key components, including motors and sensors, are sourced from reputable imported brands.
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