| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Discover the Revolutionary 5+1 High-Definition Water-Based Ink Printing Technology
Our 5+1 high-definition water-based ink printing machinery represents the pinnacle of advanced packaging solutions. Seamlessly merging multi-color, high-precision printing with eco-friendly and energy-conserving functionalities, this smartly controlled equipment serves a diverse array of applications including cartons, paper boxes, and flexible packaging. At the heart of this powerhouse are five independent printing units paired with a multifunctional efficiency unit - capable of glazing, die-cutting, or spot color tasks. This configuration allows complex graphics to be crafted in a single pass, elevating both production efficiency and print quality. Let's delve into the core technologies, application scenarios, and performance parameters that set this machine apart:
1. Core Technology and Functional Advantages
State-of-the-Art Five-Set High-Precision Printing System
Distinctive Independent Five-Color Printing Unit: Each module boasts FLEXO flexographic technology, utilizing EU REACH-compliant water-based inks with VOC emissions under 100ppm. This makes it ideal for sensitive packaging like food and pharmaceuticals.
Micron-Precision Color Registration: Thanks to servo motor drives and 360° electric phase fine-tuning, we achieve color registration accuracy of ±0.5mm on flat cardboard. Even the smallest text at 1.5mm and dot reproduction of ±0.1mm is effortlessly printed.
Innovative Quick Plate Change Design: With pneumatic locking and track sliding mechanisms, changing plates takes under 10 minutes. Anilox roller swaps can be executed seamlessly without halting the machine.
Multifunctional Efficiency Unit (+1 Configuration)
Advanced Water-Based Glazing Module: This chamber scraper glazing system offers both partial and overall glazing, boosting surface gloss and wear resistance, drying swiftly at 30 meters/minute.
Comprehensive Die-Cutting/Slotting Function: Select models include a die-cutting unit capable of creasing, slotting, and die-cutting corrugated cardboard, streamlining the subsequent processing steps.
Versatile Spot Color Printing Expansion: The sixth unit can be customized for spot color applications, ideal for special inks like metallic and fluorescent hues.
Intelligent Automation Control System
User-Friendly PLC + Touch Screen Operations: Featuring Siemens PLC and a vibrant 10.4-inch color touch screen, it supports parameter presets, fault diagnostics, and production analytics, including output and energy consumption statistics.
Optional Remote Monitoring: The Industrial Internet of Things (IIoT) module offers remote equipment monitoring, early warning notifications, and OTA firmware updates, optimizing operational and maintenance costs.
Precision Tension Closed-Loop Control: A tension sensor and servo motor integration allows real-time paper tape tension adjustments to prevent any printing misalignment.
Efficient Drying and Eco-Conscious Design
Tri-Phase Hot Air Drying: Integrating a versatile hot air drying module (temperature adjustable between 50-120ºC) with infrared radiation aids, drying speeds reach 30 meters/minute, tailored for diverse materials like films and paper.
Innovative Ink Zero Waste System: The rubber wheel's automatic idle during machine stoppage, coupled with a pneumatic diaphragm pump and independent ink-distributing motor, facilitates quick ink color changes (<5 minutes) and recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Flexible Printing Width: Ranging from 1400-2000mm with customizable options, it accommodates three-, five-, and seven-layer corrugated cardboard and wide-width films efficiently.
Diverse Material Compatibility: From cardboard (150-600gsm) to corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, it supports a myriad of packaging substrates seamlessly.
Variable Mechanical Speed: Ranging from 10-70 meters/minute with stepless regulation, ensuring precise low-speed debugging and high-speed production efficiency.
Color registration accuracy ±0.5-0.8mm: Setting the standard in the industry, this precision ensures flawless results for intricate pattern printing, meeting the highest demands for quality and detail.
Power supply power 380V/50Hz, total power 25-40kW: With an intelligent energy-saving design, this machine conserves 15% more power than conventional equipment, making it an eco-friendly choice for modern manufacturing.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height): Featuring a modular design, this setup offers flexibility and ease in workshop layout, coupled with hassle-free maintenance, ensuring seamless operations.
3. Application areas and typical scenarios: Discover a world of applications that this versatile machine caters to, from packaging to specialized processing, meeting diverse industrial needs.
Packaging printing: Unleash the potential of vibrant packaging solutions, designed to captivate and convey your brand's message effectively.
Carton / Paper box: Achieve vibrant multi-color graphics and glazing in a single pass, perfect for e-commerce logistics boxes, gift boxes, and more, enhancing aesthetic appeal and functionality.
Soft packaging: With precision printing capabilities for film materials, it's perfect for creating high-quality food bags and daily chemical packaging bags, delivering both form and function.
Labels and logos: Elevate your branding with precision-crafted labels and logos that speak volumes about product quality and identity.
Industrial labels: Achieve impeccable two-color overprinting for batch numbers and QR codes, ensuring compliance with GMP certification for accuracy and reliability.
Anti-counterfeiting labels: Enhance product security with spot color printing and localized glazing, significantly boosting anti-counterfeit measures.
Special material processing: Tailored solutions for diverse materials, ensuring perfect prints every time.
Aluminum foil and composite materials: Ideal for high-precision printing, this machine is perfect for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring quality and protection.
IV. Intelligent and humanized design: Experience the fusion of advanced technology and user-friendly design that enhances productivity and safety.
Quick maintenance and safety protection: Designed for efficiency and safety to keep your operations running smoothly and securely.
Modular wearing parts: Anilox rollers, rubber rollers, and other consumables feature standardized interfaces for easy replacement, while key components like chains and gears boast longevity, surpassing 8,000 operational hours.
Fully enclosed protective cover: Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, meeting rigorous CE safety standards for unmatched protection.
Data management: Seamless integration of intelligent data solutions for insightful and efficient production processes.
Production report generation: Offers real-time data capture on printing speed, ink usage, and downtime, facilitating a comprehensive analysis of production efficiency.
CIP4 data interface: Seamlessly integrates with enterprise ERP systems for smooth transmission of orders and process parameters, optimizing workflow and traceability.
V. After-sales service and certification: Reliable support and recognized certifications for peace of mind and operational excellence.
Warranty and maintenance: Benefit from a 1-year comprehensive machine warranty (with key components extended to 2 years), plus 7×24 hours remote diagnostics and engineer on-site service within 48 hours (domestic), ensuring minimal downtime.
Environmental certification: Utilizing water-based ink that meets EU REACH certification standards, this equipment aligns with ISO 14001 environmental management systems, promoting sustainable practices.
Quality certification: Certified with CE standards, this machine features key components like motors and sensors from top imported brands, ensuring reliability and excellence.
){kind=link}