Product Description
1. Paper Feeding Section:
Enter a realm of cutting-edge innovation with our advanced servo pressure-free extended paper feeding front edge system. Bid farewell to outdated paper guide rubber rollers and embossing rollers, as this state-of-the-art design eliminates such components. The cardboard glides effortlessly to the printing roller through our front edge vacuum technology. The synchronized power input gear seamlessly aligns with the vacuum paper guide wheel's outer circle, simplifying operations and extending auxiliary paper feeding time for hassle-free adjustments and unparalleled performance.
Our paper feeding section is graced with the renowned French Martin front edge paper feeding structure. The tilting tabletop lifts with ease, facilitating seamless paper feeding. The ingenious design, characterized by a low front and high back, drastically reduces paper jams and prevents cardboard damage. Perfectly tailored for single and curved corrugated cardboard, the Martin bellows' snail-type suction blower exerts concentrated power, especially effective for high-strength and heavy cardboards, ensuring perfect alignment. The light-pressure bearing wheel frame design supports high cardboard stacks, minimizing weight and heightening bellows speed efficiency.
The groundbreaking pressure-free front edge paper feeding system confidently tackles the challenges of cardboard damage caused by traditional paper guide rubber rollers. This revolutionary system preserves up to 100% of the cardboard's physical attributes, granting carton manufacturers an expansive range of paper choices. By eliminating the conventional roller mechanism, it protects all cardboards during transportation, achieving a feat unmatched by other systems.
1. Machine Clutch:
1) Ensuring safety is our electric control machine clutch, which boasts an alarm bell that rings continuously during operation, safeguarding operator security without compromise.
2) Pneumatic Interlocking Device:
3) Our top-tier main motor and fan employ cutting-edge variable frequency motors and controllers, promoting exceptional energy efficiency and smooth starts. The inclusion of a motor start protection device guarantees unwavering reliability.
2. Front Edge Paper Feeding System:
1) Boasting a sophisticated suction-assisted paper feeding mechanism with a robust adjustable 7.5KW fan, this system adapts the air volume to match the cardboard bend for seamless operations.
2) Through powerful cylinder-driven paper lifting and dropping, this system ensures swift and efficient handling.
3) Revel in the ease of one-button electric adjustments for side, front, and rear baffles, ensuring ultimate convenience.
4) Armed with Taiwan's super-resistant front edge paper feeding wheel, this system promises unmatched durability and wear resistance.
5) Opt for continuous or interval paper feeding with our highly adaptable interval paper feeding device, tailored precisely to your needs.
6) The intuitive seven-inch computer touch screen control provides real-time production volume displays and counting alerts, significantly enhancing operational efficiency.
3. Automatic Zeroing Device:
1) Both the paper feeding and die-cutting units are equipped with electric and automatic zeroing, ensuring precision and ease of use.
2) For general carton applications, the automatic zeroing device offers two trial prints for precise positioning, dramatically reducing cardboard waste.
4. Dust Removal Device:
1) Our brush dust removal device within the paper feeding section effectively purges impurities from the cardboard's printed surface, significantly elevating print quality.
2) With an impressive storage order capacity of up to 999, our system guarantees precise and efficient automatic alignment.
3) Delight in the simplicity of one-key alignment and slot size adjustment, amplifying ease of use and efficiency.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The meticulously precision-crafted outer diameter of this component measures 395mm, extending to 405mm when including the plate's outer diameter, offering optimal functionality and performance.
2) With a masterful finish, the steel pipe's surface is exquisitely ground and coated with a layer of hard chrome plating, assuring superior longevity and resistance.
3) Expert balance correction is seamlessly integrated, ensuring your operations run smoothly and without interruption. With this feature, you can trust in the reliability and consistency of our machinery at all times, enhancing productivity and performance.
4) Equipped with a state-of-the-art ratchet fixed plate rolling shaft, our machinery offers enhanced stability and precision, ensuring highly accurate operations every time. This innovative design guarantees a robust and reliable printing process.
5) Boasting a comprehensive full plate hanging slot, this machine is meticulously designed to accommodate 9mm hanging plate strips. Its versatility and user-friendly design make it an ideal choice for a wide range of applications, ensuring ease of use and adaptability.
6) Experience effortless convenience in the loading and unloading of printing plates with our electrically controlled foot switch. This feature facilitates smooth forward and reverse rotation, streamlining your operations and enhancing control.
2. Printing roller:
1) This component stands out with an outer diameter of 159mm, embodying precision and functionality. Its meticulous design ensures accuracy and reliability in every operation.
2) The steel pipe's surface is expertly ground and adorned with hard chrome plating, showcasing exceptional durability and a sleek, polished finish. This ensures longevity and a pristine appearance, even under demanding use.
3) Our adept balance correction guarantees smooth and consistent operations, delivering exceptional results. Trust in its performance to achieve the superior quality you demand.
4) Enjoy the flexibility of manual adjustment with our printing roller's gap dial, offering a versatile range from 0-12mm. This precision adjustment capability empowers you to achieve exacting standards in your printing process.
3. Upper and lower rollers for paper feeding:
1) The upper roller, featuring an outer diameter of 99mm, is meticulously crafted from thick-walled steel pipe. With its quick-adjustment paper guide wheel, it ensures seamless, efficient paper handling, boosting your operational productivity.
2) The lower roller, boasting an impressive outer diameter of 156mm, is constructed from thick-walled steel pipe with a ground surface and hard chrome plating. This design ensures unmatched durability and optimal performance, even in demanding environments.
3) Take advantage of precise control with the manual adjustment of the paper feeding roller's gap dial, which offers a fine adjustment range of 0-12mm. This feature ensures your operations are finely tuned for maximum efficiency.
4. Steel anilox roller
1) With an outer diameter of φ213, this roller offers mesh numbers in 180, 200, 220, 240, and 260, providing customizable performance to meet your specific needs. Its versatility supports superior printing outcomes.
2) The steel tube's surface is meticulously ground, with the mesh expertly pressed, then ground again and hard chrome plated. This precise process ensures outstanding inking performance, delivering premium-quality prints every time.
3) Balance correction is paramount, ensuring smooth, uniform inking and consistent dot quality, resulting in premium printing. Trust in this feature for reliable, high-quality outcomes with each use.
4) Featuring an innovative wedge overrunning clutch, the anilox roller is designed to distribute and clean ink effectively, ensuring even application and pristine printing results. Experience the difference in quality and efficiency.
5) Manual adjustment of the anilox gap dial is facilitated for precise control over the inking process, empowering you to tailor your operations to perfection for unmatched results.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is optimized for efficient ink transfer, ensuring flawless application and superior printing results. Its design is key to achieving high-quality outputs.
2) Expertly wrapped with wear-resistant rubber, the roller's steel pipe is balanced for maximum durability, providing reliable performance and extended lifespan. This design prioritizes longevity and resilience.
3) With specialized grinding in the middle and high areas, this roller excels in superior ink transfer, ensuring outstanding printing results. Achieve the precision and excellence your business demands.
4) The rubber hardness is carefully measured between 60-65 degrees, ensuring optimal resilience and performance across all applications. This precision ensures the highest quality standards in print production.
5) The Yunmo motor is equipped with a cutting-edge silent motor, ensuring quiet yet efficient operation. Experience the smooth and noiseless performance that enhances your working environment.
6. Phase adjustment mechanism:
1) Featuring a sophisticated planetary gear business structure, this mechanism ensures precise operational control and smooth phase adjustments. This design guarantees accuracy and reliability in every phase of use.
2) The printing phase adjustment is electrically controlled, boasting a 360-degree digital interface. This allows for seamless and precise adjustments both during operation and in a stopped state, enhancing accuracy and control.
3) Electric lateral position adjustment provides a fine-tuning range of ±10mm, allowing for precise alignment. This capability ensures your operations remain finely tuned for perfect results every time.
7. Ink circulation
1) Equipped with a high-performance pneumatic diaphragm pump, this mechanism ensures a stable ink supply and effortless maintenance, supporting consistent operations with minimal downtime.
2) An advanced ink filter efficiently removes impurities, guaranteeing pristine ink quality and superior printing outcomes. Trust in this feature for clarity and excellence in every print.
8. Printing phase fixing device:
1) Discover unparalleled precision with our cutting-edge device, featuring an electromagnetic clutch brake for flawless control and execution during operation. Experience the innovation that defines perfection.
2) Achieve seamless phase adjustments with peace of mind; our advanced brake mechanism secures the machine effectively, safeguarding the original gear position with unwavering reliability.
9. Oil supply device:
1) A state-of-the-art mechanical oil pump ensures a steady circulation of oil supply, facilitating uninterrupted and smooth machine operation for maximum efficiency.
2) The expertly engineered circulating oil supply system guarantees uniform inking and balanced oil levels across all groups, elevating performance to new heights.
Three-die cutting section
1. Die roller (lower roller)
1) With an outer diameter of φ360mm (exclusive of die), this precision-crafted component is designed to deliver outstanding performance and reliability.
2) Built with durable cast steel, its surface is meticulously ground and protected with hard chrome plating, ensuring long-lasting durability.
3) Expertly balanced for enhanced stability, this feature ensures consistent and reliable results during every operation.
4) Die fixing screw holes are precisely spaced at 50mm*50mm intervals, simplifying operation and setup, and ensuring user-friendly convenience.
5) Designed to accommodate a versatile die height of 25.4mm, this component offers extensive application adaptability.
6) Engineered to handle die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, meeting a wide range of needs.
2. Rubber pad roller (upper roller)
1) Featuring an outer wall dimension of φ388.9mm, this component provides robust support and precision, essential for superior performance.
2) Manufactured from premium cast steel with a ground surface and hard chrome plating, promising exceptional longevity and durability.
3) Balanced adjustments enhance stability, offering consistent and reliable operational performance every time.
4) Equipped with electric gap adjustment alongside the die roller, this feature ensures precision control and operational efficiency.
5) The pad's thickness is accurately measured at 8mm, with an outer diameter of φ404.9mm and a width of 250mm, providing excellent coverage and performance.
3. Transverse movement and repair device:
1) The ingenious mechanical transverse movement of 40mm, combined with a floating device, offers automatic line speed compensation, ensuring even die-cutting pad wear and maximizing service life.
2) The electric repair device significantly boosts the reuse rate of pads, enabling each pad to be repaired 3-4 times, thereby optimizing efficiency and resourcefulness.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, remarkably extending its service life for prolonged productivity.
4. Plate-free fixture:
1) This innovative multifunctional fixture allows for swift die-cutting interchange without templates for standard boxes, streamlining the production process seamlessly.
2) Comparable to thin knife slotting, this feature dramatically reduces production costs while achieving identical results.
3) Outfitted with 13 servo motors, this feature empowers electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size. With just a single input of cardboard dimensions, it facilitates effortless one-key slotting size adjustments, emphasizing user-friendly convenience.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided for exceptional strength and durability, designed for long-lasting performance.
2. With six-level precision, this component ensures smooth and quiet operation, with hardness levels from HRC55-60. This guarantees low-wear performance, maintaining printing color accuracy over time.
3. Seamlessly incorporating a state-of-the-art keyless connection (expansion sleeve) between all transmission components, this pioneering design masterfully eradicates any connection gaps. It ensures unwavering consistency and reliability during high-speed operations, even under the demanding conditions of substantial torque.
5. Oil Supply Device:
1) Equipped with an advanced mechanical oil pump, the system efficiently engages in an uninterrupted and reliable oil supply cycle, ensuring smooth and flawless operation at all times.
2) The cutting-edge circulation oil supply mechanism guarantees even lubrication across all gears, thereby maintaining balanced oil levels throughout all groups. This innovative approach significantly promotes both the longevity and efficiency of the entire system.
3) Utilizing a sophisticated closed spray lubrication system, this ingenious method ensures impeccable transmission accuracy while substantially extending the machinery's lifespan, offering unmatched durability and performance.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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