| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Unveiling the Pioneering 5+1 High-Definition Water-Based Ink Printing Machinery
Step into the future of packaging with our 5+1 high-definition water-based ink printing machinery, a marvel of engineering and design. This cutting-edge equipment effortlessly combines multi-color high-precision printing with eco-friendly features and smart control systems. Perfectly suited for cartons, paper boxes, and flexible packaging, it boasts five independent printing units plus an adaptable multifunctional unit for tasks like glazing, die-cutting, or spot color application. Witness the transformation of complex graphics into beautifully finished products in a single pass, elevating both your production efficiency and printing quality. Below, delve into the core technology, versatile applications, and performance parameters that make this machine a game-changer.
1. Core Technology and Functional Advantages
Revolutionary Five Sets of High-Precision Printing Systems
Experience unparalleled precision with our independent five-color printing units, each featuring FLEXO flexographic technology. Designed to work with water-based inks that adhere to EU REACH regulations, these units ensure VOC emissions remain under 100ppm, making them ideal for sensitive packaging applications like food and pharmaceuticals.
Achieve Micron-Level Color Registration Accuracy: Thanks to servo motor drive and 360° electric phase fine-tuning, enjoy color registration accuracy of ±0.5mm on flat cardboard. With the capability to print text as small as 1.5mm and dot reproduction accuracy of ±0.1mm, your prints will be sharp and vibrant.
Innovative Quick Plate Change Design: Featuring a pneumatic locking mechanism and track sliding structure, our units allow plate changes in under 10 minutes. Plus, swap out the anilox roller without halting machine operations.
Multifunctional Efficiency Unit (+1 Configuration)
Advanced Water-Based Glazing Module: Our state-of-the-art integrated chamber scraper glazing system enables both partial and full glazing, enhancing surface gloss and wear resistance while drying at an impressive speed of 30 meters/minute.
Comprehensive Die-Cutting/Slotting Functionality: Select models are equipped with a linkage die-cutting unit, streamlining creasing, slotting, and die-cutting processes for corrugated cardboard, thus minimizing reliance on subsequent steps.
Versatile Spot Color Printing Expansion: Customize the sixth unit as a specialized spot color channel to accommodate unique inks, including metallic and fluorescent varieties, catering to diverse printing needs.
Intelligent Automation Control System
User-Friendly PLC + Touch Screen Operation: Harness the power of Siemens PLC paired with a 10.4-inch color touch screen for seamless parameter presetting, fault diagnostics, and insightful production data analytics, covering outputs and energy consumption.
Remote Monitoring Capabilities (Optional): Leverage the Industrial Internet of Things (IIoT) module for real-time remote equipment monitoring, early warning alerts, and OTA firmware upgrades, significantly cutting operation and maintenance expenses.
Precision Tension Closed-Loop Control: Our sophisticated system includes a tension sensor and servo motor linkage to continuously fine-tune paper tape tension, thereby eliminating printing deviations.
Efficient Drying and Eco-Conscious Design
Three-Stage Hot Air Drying Excellence: The integrated module features adjustable temperatures (50-120ºC) and is complemented by infrared radiation for auxiliary drying, achieving speeds of 30 meters/minute and accommodating various materials like films and paper.
Ink Zero Waste System: Innovatively designed, the rubber wheel idles upon machine stoppage, while the pneumatic diaphragm pump, paired with an independent ink-distributing motor, facilitates rapid ink color changes in under 5 minutes, ensuring ink is reused efficiently.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width Options (1400-2000mm, Customizable): Adaptable for three-, five-, and seven-layer corrugated cardboard and expansive-width films, catering to various packaging demands.
Diverse Material Compatibility: Equally adept at handling cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, our machine supports a myriad of packaging substrates.
Variable Mechanical Speed (10-70 meters/minute with Stepless Regulation): Experience flawless low-speed debugging paired with highly efficient high-speed production capabilities.
Experience unmatched precision with color registration accuracy of ±0.5-0.8mm, setting an industry-leading standard that flawlessly meets the demands for intricate pattern printing.
Our power supply configuration of 380V/50Hz and total power range of 25-40kW embodies an energy-saving marvel, delivering 15% more efficiency compared to traditional equipment, keeping your operations eco-friendly and cost-effective.
Boasting dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this cutting-edge machine features a modular design, granting effortless workshop layout versatility and simplified maintenance.
3. Application areas and typical scenarios
Forging the future of packaging printing with high-definition results.
In carton and paper box applications, our machine achieves seamless multi-color graphics and glazing in a single pass. It's the perfect solution for creating vibrant e-commerce logistics boxes, luxurious gift boxes, and more.
Our technology excels in soft packaging, enabling high-precision printing on film materials. Ideal for producing visually appealing food bags and daily chemical packaging bags with superior quality.
Revolutionizing labels and logos with precision.
For industrial labels, our two-color overprinting ensures accurate batch number and QR code reproduction, meeting rigorous GMP certification standards for color precision.
Enhance product security and brand integrity with our anti-counterfeiting labels, utilizing spot color printing and selective glazing for superior anti-counterfeiting performance.
Innovative solutions for special material processing.
Achieve high-precision printing on aluminum foil and composite materials, ideal for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring reliability and quality.
IV. Intelligent and humanized design
Seamless quick maintenance and advanced safety protection features.
Our modular wearing parts, such as anilox and rubber rollers, are designed with standardized interfaces for easy replacement. Key components boast an impressive lifespan exceeding 8,000 hours, ensuring long-lasting performance.
Featuring a fully enclosed protective cover, with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, our machine upholds CE safety standards for ultimate operational safety.
Comprehensive data management for enhanced productivity.
Generate insightful production reports with real-time data recording on metrics like printing speed, ink usage, and downtime, empowering efficiency analysis and productivity optimization.
Our CIP4 data interface seamlessly connects to enterprise ERP systems, ensuring smooth transmission of orders and process parameters for integrated and streamlined operations.
V. After-sales service and certification
Benefit from our robust after-sales service with a 1-year whole machine warranty (core components extended to 2 years), 24/7 remote diagnosis, and engineer on-site service within 48 hours domestically, ensuring peace of mind and continuous operation.
Our commitment to sustainability is demonstrated by our water-based ink, which has successfully passed EU REACH certification, and equipment compliance with the ISO 14001 environmental management system.
Holding CE certification and featuring key components from prestigious imported brands, our machine guarantees superior quality and reliability, setting a benchmark in the industry.
){kind=link}