Product Description
1. Paper feeding section:
The sophisticated servo pressure-free extended paper feeding front edge boasts a design of exceptional brilliance, eliminating the cumbersome need for conventional paper guide rubber and embossing roller pressure feeding. Our streamlined system, infused with advanced front edge vacuum technology, expertly transfers cardboard directly to the printing roller. The power input gear is impeccably aligned with the vacuum paper guide wheel's outer circle. This groundbreaking approach abolishes the need for paper guide pressure adjustments, thereby maximizing auxiliary paper feeding time and immensely simplifying the time adjustment process.
The paper feeding section showcases the acclaimed French Martin front edge paper feeding structure, featuring a uniquely engineered table top tilting lifting mechanism that guarantees flawless paper feeding. As the table top lifts with elegance, it tilts-lower in the front, higher in the back-perceptively minimizing the likelihood of paper jams and cardboard damage. This design is the epitome of excellence for single corrugated and curved cardboard. The Martin bellows, a snail-type suction blower, delivers incredibly focused and powerful suction, expertly managing high-strength, heavier cardboard to maintain unwavering precision and prevent skewing during feeding. The innovative light-pressure bearing wheel frame design effortlessly elevates and lowers the paper feeding table, significantly reducing load and optimizing the bellows' performance in the pressure-free section.
Our revolutionary pressure-free front edge paper feeding system stands victorious over traditional methods by completely eliminating the risk of cardboard damage from paper guide rubber rollers. It ensures the cardboard's physical integrity is perfectly preserved, offering manufacturers unparalleled flexibility in paper selection. By eliminating the paper guide roller mechanism, we safeguard all cardboards from potential damage during transport, achieving what other mechanisms could only dream of.
1. Machine clutch:
1) Featuring an intuitive electric control, the machine's clutch is equipped with a continuously ringing alarm bell during operation, ensuring optimal safety for the operator.
2) Reliably equipped with a pneumatic interlocking device.
3) Cutting-edge variable frequency motor technology, fused with a variable frequency controller, enhances the main motor and fan, promoting superior energy efficiency and smooth starts, bolstered by a robust motor start protection device.
2. Front edge paper feeding system
1) With suction-assistance, the system enhances paper feeding. The power-packed 7.5KW fan has adjustable air volume to tackle varying degrees of cardboard bending, ensuring seamless operations.
2) The system's swift and powerful paper lifting and dropping mechanisms are cylinder-driven, ensuring smooth transitions.
3) Experience effortless adjustments with one-button electric control for side, front, and rear baffles.
4) The Taiwan super-resistant front edge paper feeding wheel is celebrated for its exceptional durability and wear-resistance, made to withstand the test of time.
5) The versatile interval paper feeding device offers continuous or interval feeding options to perfectly suit specific needs.
6) The state-of-the-art seven-inch computer touch screen control effortlessly displays production volume and counting alarms, ensuring smooth operations at your fingertips.
3. Automatic zeroing device
1) An electric and automatic zeroing feature in both the paper feeding and die-cutting units ensures unmatched precision.
2) Tailored for general carton use, the automatic zeroing device allows for adjustments with just two trial prints, significantly reducing cardboard waste while enhancing efficiency.
4. Dust removal device
1) The innovative brush dust removal device within the paper feeding part thoroughly cleans the printed surface of the cardboard, enhancing print quality to new heights.
2) The storage order impressively accommodates up to 999 entries, ensuring precise and efficient automatic alignment for seamless operations.
3) Experience the ultimate convenience with one-key alignment and one-key slot size adjustments, optimizing your workflow like never before.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) Crafted with meticulous precision, the outer diameter stands at a robust 395mm, with a comprehensive outer diameter of the plate at 405mm, ensuring exceptional precision and durability.
2) The steel pipe's surface is adorned with a meticulously polished, high-quality ground finish, crowned with a premium hard chrome plating to ensure unmatched strength and enduring longevity. This exquisite treatment not only enhances durability but also elevates the aesthetic appeal of the component, making it a paragon of quality engineering.
3) The balance correction is a masterpiece of engineering, expertly implemented to cultivate seamless and untroubled operation. This enhances the machine's overall efficiency, ensuring that every motion is executed with precision and finesse, leading to maximized productivity and reduced wear.
4) The component is fortified with a sturdy ratchet-fixed plate rolling shaft, a testament to stability and dependability during use. This robust design is engineered for resilience, ensuring that every operation is executed with unwavering reliability, no matter the demands placed upon it.
5) A full plate hanging plate slot is skillfully crafted to precisely accommodate 9mm hanging plate strips, providing exceptional versatility for a wide array of configurations. This feature empowers the user with adaptability, ensuring the machine meets diverse operational requirements with ease.
6) The advanced loading and unloading of printing plates is revolutionized with an electrically controlled foot switch, offering effortless forward and reverse rotation. This innovation streamlines operations, allowing users to manage heavy plates with grace and minimal effort, enhancing workflow efficiency.
2. Printing roller:
1) The outer diameter is meticulously measured at 159mm, crafted to excel in performance. This precision engineering ensures optimal functionality, delivering results that meet the highest standards of quality and consistency.
2) Maintaining the surface integrity of the steel pipe, a high-quality ground finish coupled with hard chrome plating preserves its superb quality. This ensures long-lasting performance and protection against wear, enhancing the component's lifespan and reliability.
3) Balance correction is pivotal in ensuring smooth operation, significantly enhancing the roller's efficiency. This vital feature contributes to the machine's overall performance, ensuring smoothness and precision in every task.
4) The gap dial of the printing roller is ingeniously designed for manual adjustment within a 0-12mm range, providing precise control over the process. This feature empowers the user with the ability to tailor operations to their specific needs, ensuring precision in every application.
3. Upper and lower rollers for paper feeding:
1) The upper roller boasts an outer diameter of 99mm, crafted from sturdy thick-walled steel pipe, complete with a convenient quick-adjust paper guide wheel. This design ensures efficient paper management, combining robust construction with ease of use.
2) The lower roller features an outer diameter of 156mm, crafted from resilient thick-walled steel, finished with surface grinding and hard chrome plating for enhanced durability. This provides exceptional strength and longevity, ensuring the roller stands the test of time.
3) Manual gap dial adjustment for the paper feeding roller offers a precise range of 0-12mm, ensuring finely-tuned paper management. This level of precision ensures optimal performance and adaptability to various paper types and thicknesses.
4. Steel anilox roller
1) Crafted with unparalleled precision, the outer diameter is φ213, offering an optional mesh number from 180 to 260 for varied applications. This versatility ensures that the roller can cater to a wide array of demands, delivering exceptional results every time.
2) The steel tube is endowed with a ground surface and pressed mesh, further enhanced by a hard chrome plating to ensure optimal performance. This combination guarantees superior functionality and a robust defense against wear and tear over time.
3) With expertly applied balance correction, the anilox roller guarantees smooth operation, delivering consistently precise dots and uniform inking. This ensures high-quality results, making it an indispensable component for professional printing tasks.
4) The anilox roller is innovatively equipped with a wedge overrunning clutch, ensuring even ink distribution and facilitating easy cleaning. This feature simplifies maintenance, ensuring the roller remains in peak condition with minimal effort.
5) The manual anilox gap dial adjustment feature empowers users to fine-tune their operations with ease, providing flexibility and precision in their printing endeavors. This control ensures the machine adapts seamlessly to various operational demands.
5. Rubber roller:
1) The rubber roller stands out with an outer diameter of φ200mm, meticulously engineered to ensure effective ink transfer. This design maximizes efficiency and quality, providing excellent results in every application.
2) The steel pipe surface is enveloped in wear-resistant rubber, meticulously balanced to enhance durability and performance. This combination guarantees a long-lasting component that consistently delivers superior results.
3) Specially ground in both the middle and high parts, the rubber roller excels in ink transfer efficiency, ensuring optimal output. This precision engineering maximizes productivity and maintains high-quality standards.
4) The rubber's hardness, ranging from 60-65 degrees, is pivotal to its effective operation and longevity. This specification ensures that the roller maintains its performance over time, providing reliable service.
5) Utilizes the renowned Yunmo motor, celebrated for its silent operation, effectively reducing noise pollution. This feature enhances the working environment, contributing to a more pleasant and efficient workspace.
6. Phase adjustment mechanism:
1) Incorporating a sophisticated planetary gear business structure, this mechanism offers reliable and smooth phase adjustments, ensuring precision in every application.
2) Featuring a cutting-edge electric digital 360-degree adjustment for the printing phase, this mechanism can be adjusted during both operation and stopping, offering unparalleled flexibility and control.
3) The electric adjustment of lateral position offers a distance range of ±10mm, ensuring precision and adaptability in operational settings.
7. Ink circulation
1) The pneumatic diaphragm pump is designed to deliver a stable ink supply, facilitating convenient and swift operation and maintenance. This ensures that ink flow is consistent and reliable, supporting high-quality outcomes.
2) The ink filter plays a crucial role in maintaining optimal ink quality by effectively screening impurities. This ensures that the final print results are of the highest standard, free from defects caused by contaminants.
8. Printing Phase Fixing Device:
1) Employing an innovative electromagnetic clutch brake device, this component significantly enhances operational control and stability, ensuring peak performance and reliability during high-speed printing.
2) The meticulously engineered brake mechanism halts machine operation when separated, allowing for the precise adjustment of the phase while retaining the original gear position fixed point, thus maintaining unparalleled accuracy.
9. Oil Supply Device:
1) Our state-of-the-art mechanical oil pump circulates lubricant with unmatched efficiency, guaranteeing a consistent and reliable oil supply that is vital for optimal machine function.
2) Indulge in the seamless operation of our advanced circulating oil supply system, which ensures even inking of gears. This precision-engineered system maintains a perfectly balanced oil level across each group, safeguarding the equipment's longevity.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an outer diameter of φ360mm, excluding the die, this roller is crafted to deliver extraordinary precision and durability, driving exceptional performance.
2) Constructed from robust cast steel, the surface is expertly ground and coated with hard chrome, offering heightened resilience and extended lifespan.
3) Features a meticulously balanced adjustment system, providing unrivaled operational stability and a smoother, more dependable workflow.
4) Designed with precision, the die fixing screw holes are spaced at 50mm x 50mm, ensuring secure and stable die placement for consistent results.
5) Compatible with a versatile die height of 25.4mm, this component caters to diverse operational requirements with ease.
6) Capable of handling die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, it showcases remarkable versatility and adaptability.
2. Rubber Pad Roller (Upper Roller)
1) With an outer wall diameter of φ388.9mm, this roller is engineered for optimal performance and reliability.
2) Crafted from highly durable cast steel and featuring a ground surface with hard chrome plating, it ensures enduring performance, even under demanding conditions.
3) The balanced adjustment system enhances operational stability, ensuring smooth and efficient processes with every use.
4) Features an electric adjustment system to fine-tune the gap with the die roller, optimizing both precision and efficiency in all operations.
5) The pad, with a thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, is meticulously designed for remarkable durability and effectiveness.
3. Transverse Movement and Repair Device:
1) Offering a mechanical transverse of 40mm with a floating device, it includes an automatic die-cutting uniform scale that compensates for line speed, ensuring even pad wear and prolonged service life.
2) Equipped with an electric repair device, it improves pad reuse rates, allowing for 3-4 repairs. This innovation reduces costs and minimizes waste, contributing to a more sustainable operation.
3) The pneumatic automatic separation device for the die-cutting roller minimizes pad wear, dramatically extending its service life, and maximizing efficiency.
4. Plate-Free Fixture:
1) Experience rapid, interchangeable die-cutting with multifunctionality in one, eliminating the need for traditional templates in box manufacturing, thus enhancing productivity.
2) It delivers efficiency comparable to thin knife slotting, resulting in significant production cost savings and extraordinary operational efficacy.
3) With thirteen servo motors, electrical adjustments of pre-pressure, pressure lines, and plate-free knife ring sizes are easily achievable. Enjoy effortless one-key slotting size adjustment by simply inputting cardboard dimensions, offering unparalleled simplicity and convenience.
4. Transmission Gear:
1. Crafted from premium 40Cr high-quality alloy steel, tempered, ground, and nitrided, this gear ensures exceptional durability and unmatched strength, standing up to even the most demanding applications.
2. Built with six-level precision, enjoy smooth and quiet operation. The HRC55-60 hardness guarantees long life and minimal wear, maintaining consistent print color accuracy and reliability over time.
3. The keyless connection of all transmission parts-shaft and gear-with the expansion sleeve eliminates connection gaps, making this system ideal for long-term high-speed operations with large torque demands.
5. Oil Supply Device:
1) Integrated with an advanced mechanical oil pump, this feature guarantees an efficient and seamless oil supply cycle. This meticulous system is designed to optimize the machinery's performance, ensuring it operates at the pinnacle of efficiency.
2) This machine is engineered with a state-of-the-art circulation oil supply system that provides consistent oiling of all gears. It meticulously maintains a balanced oil level across each group, significantly enhancing the reliability and longevity of the machinery.
3) The utilization of a sophisticated closed spray lubrication system ensures unparalleled lubrication quality. This system not only guarantees exceptional transmission accuracy but also substantially extends the machine's operational lifespan, setting a new standard for industrial excellence.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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