Product Description
1. Paper Feeding Section:
Immerse yourself in the realm of advanced technology with our servo pressure-free extended paper feeding front edge. This remarkable innovation does away with traditional paper guide rubber rollers and embossing rollers, allowing cardboard to move fluidly to the printing roller via state-of-the-art front edge vacuum technology. With its synchronized power input gear perfectly coordinating with the vacuum paper guide wheel's outer circle, this design makes operations a breeze while extending auxiliary paper feeding time. Enjoy hassle-free adjustments and peak performance with ease.
Our paper feeding section features the renowned French Martin front edge paper feeding structure. The tilting tabletop gracefully rises to streamline paper feeding. Designed with a clever gradient-low at the front, high at the back-it significantly reduces the risk of paper jams and cardboard damage. Perfectly tailored for both single and curved corrugated cardboard, the Martin bellows' snail-type suction blower delivers concentrated power, making it especially effective for high-strength and heavy cardboards, ensuring flawless alignment every time. A light-pressure bearing wheel frame design supports towering cardboard stacks, minimizing weight load and enhancing bellows speed efficiency.
Witness the groundbreaking pressure-free front edge paper feeding system as it triumphantly tackles the challenges of cardboard damage caused by conventional paper guide rubber rollers. It virtually ensures nearly 100% preservation of the cardboard's physical attributes, granting carton manufacturers unparalleled flexibility in paper usage. By eliminating the traditional roller mechanism, it protects all cardboards during transportation, achieving feats that other systems simply cannot.
1. Machine Clutch:
1) Safety takes center stage with our sophisticated electric control machine clutch. An alarm bell persistently rings during movement, uncompromisingly ensuring the operator's security and peace of mind.
2) Pneumatic Interlocking Device:
3) Our state-of-the-art main motor and fan incorporate advanced variable frequency motors and controllers, fostering an environment of energy efficiency and seamless starts. Coupled with a motor start protection device, reliability is unwaveringly assured.
2. Front Edge Paper Feeding System:
1) With suction-assisted paper feeding powered by a versatile 7.5KW adjustable fan, this system dynamically adjusts air volume according to cardboard bend, ensuring smooth and uninterrupted operations.
2) Employing robust cylinder-driven paper lifting and dropping mechanisms, this system guarantees swift and efficient handling of materials.
3) Discover the ease of one-button electric adjustments for side, front, and rear baffles, enabling a user-friendly experience.
4) Outfitted with Taiwan's super-resistant front edge paper feeding wheel, it offers durability and wear resistance that is unmatched.
5) Opt for either continuous or interval paper feeding with our adaptable interval paper feeding device, meticulously designed to meet your specific needs.
6) The intuitive seven-inch computer touch screen control not only displays production volume but also counting alerts, significantly boosting operational efficiency.
3. Automatic Zeroing Device:
1) Both the paper feeding and die-cutting units boast electric and automatic zeroing, ensuring precision and simplicity in operations.
2) For standard carton applications, our automatic zeroing device offers two trial prints for precise positioning, dramatically reducing cardboard waste and optimizing resources.
4. Dust Removal Device:
1) Our brush dust removal device, located in the paper feeding section, efficiently eradicates impurities from the cardboard's printed surface, significantly enhancing print quality.
2) With a storage order capacity of up to 999, our system guarantees precise and efficient automatic alignment, offering unparalleled convenience.
3) Benefit from the simplicity of one-key alignment and slot size adjustment, elevating user ease and operational fluidity.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The meticulously engineered outer diameter of this component is a precise 395mm, extending to 405mm when including the plate's outer diameter, ensuring paramount functionality and efficiency.
2) Boasting an exquisite finish, the steel pipe's surface is expertly ground and enrobed in hard chrome plating, guaranteeing exceptional longevity and resistance to wear.
3) Our machinery incorporates expert balance correction, ensuring flawless and continuous operation, delivering outstanding reliability and performance every time.
4) Featuring an advanced ratchet fixed plate rolling shaft, our design provides superior stability and precision, elevating your operational experience.
5) The full plate hanging slot is meticulously engineered to accommodate 9mm hanging plate strips, offering unmatched versatility and user-friendly functionality.
6) Experience effortless plate loading and unloading with our electrically controlled foot switch, enabling smooth forward and reverse rotation for ultimate convenience.
2. Printing roller:
1) Our printing roller, with an outer diameter of 159mm, is a pinnacle of precision engineering, ensuring superior performance and accuracy.
2) The steel pipe's surface is skillfully ground and enveloped in hard chrome plating, offering remarkable durability and a sleek finish.
3) Balance correction is expertly applied, guaranteeing smooth and consistent operation for unparalleled print quality.
4) Enjoy the flexibility of manually adjusting the printing roller's gap dial, with a comprehensive range of 0-12mm for precision-driven results.
3. Upper and lower rollers for paper feeding:
1) The upper roller, designed with an outer diameter of 99mm, is made from thick-walled steel pipe, including a quick-adjustment paper guide wheel for seamless operation.
2) The lower roller features a robust build with an outer diameter of 156mm, ground surface, and hard chrome plating, ensuring durability and optimal efficiency.
3) Benefit from manual adjustment of the paper feeding roller's gap dial, offering a precise range of 0-12mm for tailored paper handling.
4. Steel anilox roller
1) Our anilox roller, with an outer diameter of φ213, provides a selection of mesh numbers-180, 200, 220, 240, and 260-empowering you with customizable performance.
2) The surface, expertly ground and the mesh precisely pressed, is hard chrome plated, enhancing inking performance to deliver exceptional print quality.
3) Balance correction ensures smooth, uniform inking with consistent dots, achieving premium printing quality across every project.
4) Featuring a wedge overrunning clutch, the anilox roller is designed for even ink distribution and effective cleaning.
5) Manual adjustment of the anilox gap dial allows precise control over the inking process, optimizing every print with exacting standards.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is tailored for efficient ink transfer, ensuring top-tier print results.
2) Wrapped with wear-resistant rubber and expertly balanced, the roller promises maximum durability and longevity.
3) Specially ground in the middle and high areas, this roller guarantees superior ink transfer, delivering exceptional printing results.
4) With precisely measured rubber hardness between 60-65 degrees, optimal resilience and performance are assured for every operation.
5) Our Yunmo motor is designed with a silent motor, ensuring quiet and efficient operation without compromising on power.
6. Phase adjustment mechanism:
1) Our mechanism boasts a sophisticated planetary gear business structure, providing precise operational control for seamless adjustments.
2) The printing phase adjustment offers an electrically controlled 360-degree digital interface, allowing precise adjustments both during operation and while stationary.
3) Electric lateral position adjustment is available, offering a fine-tuning range of ±10mm, facilitating precise alignment with ease.
7. Ink circulation:
1) Equipped with a pneumatic diaphragm pump, our ink circulation mechanism provides a stable ink supply and is designed for effortless maintenance.
2) An integrated ink filter efficiently removes impurities, ensuring pristine ink quality is maintained for impeccable printing results.
8. Printing Phase Fixing Device:
1) This cutting-edge device is equipped with an electromagnetic clutch brake, meticulously engineered for precision control during every phase of operation.
2) Whenever precise phase adjustments are necessary, the brake mechanism steadfastly anchors the machine, preserving the initial gear position with unparalleled dependability.
9. Oil Supply Device:
1) A robust mechanical oil pump guarantees a continuous and consistent oil supply circulation, ensuring that your machinery runs smoothly and seamlessly at all times.
2) The innovative circulating oil supply system ensures uniform inking of gears and maintains balanced oil levels across all units, thereby optimizing overall performance and efficiency.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) Featuring an impressive outer diameter of φ360mm (exclusive of die), this precision-engineered component is crafted to deliver peak performance.
2) Constructed from durable cast steel, its surface is expertly ground and reinforced with hard chrome plating, providing long-lasting durability and strength.
3) Expertly balanced for precise adjustment, this feature enhances operational stability, ensuring consistent and reliable results every time.
4) Die fixing screw holes are precisely spaced at 50mm*50mm intervals, facilitating easy operation and efficient setup.
5) Designed to accommodate a die height of 25.4mm, it offers great versatility for a wide range of applications.
6) Capable of die cutting thicknesses of 16mm for three-layer boards and ranging from 13mm to 15mm for five-layer boards, meeting diverse operational needs.
2. Rubber Pad Roller (Upper Roller)
1) With an outer wall dimension of φ388.9mm, it ensures robust support and precise performance.
2) Crafted from premium cast steel, the surface is ground and hard chrome plated, promising exceptional longevity and resilience.
3) Balanced adjustments enhance operational stability, delivering consistent, reliable results.
4) Features electric gap adjustment with the die roller, offering precision control and heightened efficiency.
5) The pad's precise thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensures comprehensive coverage and superior performance.
3. Transverse Movement and Repair Device:
1) The mechanical transverse movement of 40mm, coupled with a floating device, allows for automatic line speed compensation, ensuring even die-cutting pad wear and maximizing service life.
2) An advanced electric repair device significantly enhances pad reuse rates, allowing each pad to be repaired 3-4 times for maximum efficiency and cost-effectiveness.
3) The pneumatic automatic separation device of the die-cutting roller reduces pad wear significantly, greatly extending its lifespan.
4. Plate-Free Fixture:
1) This versatile multifunctional fixture facilitates rapid die-cutting interchangeability without templates for standard boxes, streamlining your operations.
2) Delivers results akin to thin knife slotting, drastically reducing production costs while maintaining quality.
3) With 13 servo motors, this feature allows for electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size. By inputting the cardboard's dimensions, it allows for one-key slotting size adjustments, enhancing ease and operational convenience.
4. Transmission Gear:
1. Crafted from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided for exceptional strength and durability that withstands intense operational demands.
2. Engineered to a six-level precision, this component ensures smooth, quiet operation with a hardness level of HRC55-60, guaranteeing long-lasting, low-wear performance that upholds printing color accuracy over time.
3. Our state-of-the-art integration of a keyless connection, known as the expansion sleeve, between all transmission components (shaft and gear connection), offers an innovative solution that eradicates connection gaps. This cutting-edge design ensures unwavering, high-speed performance, even under the stress of large torque conditions.
5. Ingenious Oil Supply Device:
1) At the heart of the system lies a robust mechanical oil pump, dedicated to delivering a reliable oil supply cycle, ensuring seamless and uninterrupted operation for all components.
2) The advanced circulation oil supply system is meticulously designed to provide consistent gear lubrication. It maintains optimal and balanced oil levels across all groups, thereby enhancing the machinery's lifespan and boosting operational efficiency.
3) Utilizing a sophisticated closed spray lubrication system, this technique guarantees precision in transmission accuracy and significantly extends the machinery's lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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