| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Unveiling the 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery stands as a pinnacle of advanced packaging technology, seamlessly integrating vibrant multi-color high-precision printing with a commitment to eco-friendliness, energy efficiency, and smart control systems. This revolutionary piece of equipment is designed to cater primarily to the needs of carton, paper box, and flexible packaging industries. Its innovative architecture includes five independent printing units paired with a versatile multifunctional efficiency unit, capable of supporting glazing, die-cutting, or spot color enhancements. This configuration empowers users to achieve one-pass completion of complex graphics and surface finishes, significantly elevating productivity and print quality. Below, we delve into the core technologies, potential application scenarios, and detailed performance parameters that make this machine an industry leader:
1. Core Technology and Functional Advantages
High-Precision Five-Unit Printing System
Independent Five-Color Printing Units: Each module employs state-of-the-art FLEXO flexographic technology, optimized for water-based inks that conform to stringent EU REACH standards. Emissions of volatile organic compounds (VOC) are kept below 100ppm, making it ideal for sensitive applications in food and pharmaceutical packaging.
Micron-Level Color Registration Precision: Featuring a servo motor drive and 360° electric phase fine-tuning, this system achieves color registration accuracy within an impressive ±0.5mm on flat surfaces. It supports printing of text as small as 1.5mm and offers dot reproduction precision at ±0.1mm, ensuring unparalleled print fidelity.
Rapid Plate Change Innovation: The printing units benefit from a pneumatic locking mechanism coupled with a track sliding architecture, enabling plate changes in under 10 minutes. The anilox roller can be replaced seamlessly without halting operations, ensuring minimal downtime.
Versatile Multifunctional Efficiency Unit (+1 Configuration)
Advanced Water-Based Glazing Module: Designed with an integrated chamber scraper glazing system, this module offers both partial and comprehensive glazing capabilities, enhancing surface gloss and durability at drying speeds reaching 30 meters per minute.
Innovative Die-Cutting/Slotting Functions: Select models include a linked die-cutting unit, facilitating efficient creasing, slotting, and die-cutting of corrugated cardboard. This functionality reduces dependency on additional processing steps, streamlining production.
Spot Color Printing Flexibility: The sixth unit is customizable as a spot color channel, perfectly tailored to accommodate the demands for special inks, including metallic and fluorescent colors, broadening creative possibilities.
Intelligent Automation Control System
PLC & Touch Screen Interface: The system integrates Siemens PLC alongside a vibrant 10.4-inch color touch screen, enabling parameter presets, fault diagnostics, and detailed production data analytics, including output and energy consumption metrics.
Optional Remote Monitoring: Leveraging the Industrial Internet of Things (IIoT) module, users can engage in remote equipment monitoring, receive early warning notifications, and perform over-the-air (OTA) firmware upgrades, thereby lowering operational and maintenance expenses.
Robust Tension Closed-Loop Control: Equipped with tension sensors and servo motor linkages, this feature dynamically adjusts paper tape tension in real-time, preventing any printing deviations and ensuring optimal output quality.
Efficient Drying and Eco-Friendly Design
Tri-Stage Hot Air Drying System: This comprehensive module, with adjustable temperature settings ranging from 50-120ºC, incorporates auxiliary infrared radiation for drying speeds up to 30 meters per minute, suitable for diverse substrates like film and paper.
Zero-Waste Ink System: Designed with sustainability in mind, the system features automatic idling of the rubber wheel during machine stoppages and is complemented by a pneumatic diaphragm pump and independent ink-distributing motor for rapid ink color changes within 5 minutes and effective ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Customizable): Ideal for three-, five-, and seven-layer corrugated cardboard, as well as wide-width film applications.
Applicable Materials: Range from Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), to Aluminum Foil, offering extensive compatibility with various packaging substrates.
Experience unparalleled operational excellence with our mechanical speed ranging from 10 to 70 meters per minute, facilitated by cutting-edge stepless speed regulation. Enjoy pinpoint accuracy during low-speed debugging and witness outstanding efficiency at high-speed production.
Our color registration accuracy ranges from ±0.5 to 0.8mm, representing an industry-leading standard that impeccably meets the demands of intricate pattern printing.
Harness the benefits of our energy-efficient power supply, operating at 380V/50Hz with a total power range of 25 to 40kW. Our innovative design offers remarkable energy savings of 15% compared to conventional equipment.
Our machine boasts dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. Thanks to its modular design, it seamlessly integrates into your workshop, simplifying layout arrangements and maintenance.
3. Application areas and typical scenarios
Packaging printing
For Cartons and Paper boxes, our machine delivers vibrant multi-color graphics and glazing in a single pass, ideal for e-commerce logistics boxes, gift packaging, and more.
Embrace high-precision printing for films in soft packaging applications, perfect for food bags and daily chemical packaging bags.
Labels and logos
Industrial labels benefit from our two-color overprinting capabilities, allowing batch numbers and QR codes with color accuracy that aligns with stringent GMP certification standards.
Enhance product security with anti-counterfeiting labels using spot color printing and selective glazing to bolster anti-counterfeiting measures.
Special material processing
Our high-precision printing for aluminum foil and composite materials is perfect for pharmaceutical packaging and electronic shielding materials, ensuring top-notch quality.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular components, including anilox rollers and rubber rollers, feature standardized interfaces for swift replacement. Key components, such as chains and gears, boast a lifespan exceeding 8,000 hours, ensuring longevity and reliability.
Safety is paramount with our fully enclosed protective cover, complete with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts - all compliant with CE safety standards.
Data management
Effortlessly generate production reports with real-time data on printing speed, ink usage, and downtime, enabling comprehensive production efficiency analysis.
Seamlessly integrate with your enterprise ERP system via our CIP4 data interface, facilitating smooth transmission of orders and process parameters for optimal management.
V. After-sales service and certification
Our unparalleled after-sales service includes a 1-year comprehensive machine warranty, extended to 2 years for core components. Benefit from 24/7 remote diagnostics and on-site engineering services within 48 hours (domestically).
Environmentally conscious, our water-based ink has earned EU REACH certification, and our equipment is fully compliant with the ISO 14001 environmental management system.
Rest assured with our quality certifications, having achieved CE certification, while using imported brands for vital components like motors and sensors ensuring top-tier performance.
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