Product Description
1. Paper Feeding Section:
Experience the next generation of paper feeding with our servo pressure-free extended paper feed system. This innovative design eliminates the need for traditional paper guide rubber rollers and embossing rollers, instead utilizing a front edge vacuum for seamless cardboard transfer directly to the printing roller. The synchronization of the power input gear with the vacuum paper guide wheel's outer circle ensures maximized auxiliary paper feeding time and simplifies paper feeding adjustments, enhancing operational efficiency.
Our paper feeding section boasts the French Martin front edge paper feeding structure, featuring a smartly designed tilting lifting table that facilitates smooth paper delivery. With a lower front and a raised back during operation, it minimizes the risk of jams and damage, especially for single corrugated and curved cardboard. The Martin snail-type suction blower offers concentrated and powerful suction, guaranteeing straight feeding for high-strength and heavy cardboard. Equipped with a light-pressure bearing wheel frame, it effortlessly handles higher stacks, reducing load stress and improving the performance of the pressure-free section.
The advanced pressure-free front edge paper feeding system revolutionizes cardboard handling by eliminating damage caused by paper guide rubber rollers. With this system, cardboard retention of physical properties is near-perfect, giving manufacturers versatile paper options. The absence of a conventional rubber roller mechanism ensures all cardboard remains undamaged during transport, achieving a level of protection unmatched by other systems.
1. Machine Clutch:
1) Safety is paramount with our electric control machine clutch, featuring a continuous alarm bell during operation to protect operators at all times.
2) Reliable Pneumatic Interlocking Device ensures smooth operational transitions.
3) Our main motor and fan are equipped with state-of-the-art variable frequency motors and controllers, ensuring energy efficiency, smooth start-ups, and comprehensive motor start protection for seamless functionality.
2. Front Edge Paper Feeding System
1) Our suction-assisted paper feeding system, powered by a robust 7.5KW fan, allows you to tailor air volume to accommodate varying cardboard bends, ensuring uninterrupted and smooth paper flow.
2) Swift and powerful, our paper lifting and dropping mechanisms are cylinder-driven for maximum efficiency.
3) Experience modern convenience with one-button electric adjustments for the side, front, and rear baffles.
4) Durability redefined with Taiwan's super-resistant, front edge paper feeding wheel, crafted to withstand extensive wear and tear.
5) Flexible processing with an interval paper feeding device, offering continuous or interval feeding options to suit your needs.
6) Stay informed and in control with a seven-inch computer touch screen that displays production volume and features a counting alarm for proactive management.
3. Automatic Zeroing Device
1), Enjoy the convenience of electric and automatic zeroing in both the paper feeding and die-cutting units.
2), Effortlessly fine-tune your operations with our automatic zeroing device, allowing you to correct the position in just two trial prints, significantly reducing cardboard wastage.
4. Dust Removal Device
1) Our brush dust removal device, located in the paper feeding section, effectively eliminates impurities from the printed surface, enhancing your printing quality.
2) Achieve unmatched precision and efficiency with storage capabilities of up to 999 orders and automatic alignment.
3) Simplify your setup with one-key alignment and easy slot size adjustments.
2. Printing Part: Customize your printing process with the option for 1-4 color capabilities, ensuring versatility and catering to diverse printing needs.
1. Printing Roller: An essential component of the Changdacanghai Four-Color Ink Printing Machinery - Electric Button Quality, designed for outstanding performance and durability.
1) With an outer diameter of 395mm, extending to 405mm with the plate, this roller ensures a stable and efficient printing process.
2) Expertly crafted, the steel pipe surface is meticulously ground and finished with a layer of hard chrome plating, ensuring durability and longevity.
3) Precision balance correction guarantees smooth operation, reducing vibrations and enhancing print quality.
4) Engineered with a ratchet-fixed plate rolling shaft for precise alignment and consistent performance.
5) Features a full plate hanging slot, accommodating 9mm hanging plate strips for quick and easy adjustments.
6) Plate loading and unloading are made effortless with an electrically controlled foot switch for forward and reverse rotation, enhancing operational efficiency.
2. Printing Roller: Another vital element of our innovative printing machinery, crafted for optimal performance.
1) This roller boasts an outer diameter of 159mm, perfectly engineered for seamless operation.
2) Just like its counterpart, the surface is expertly ground and hard chrome plated for a resilient and smooth finish.
3) Balance correction is meticulously performed for smooth, uninterrupted operation, ensuring high-quality prints.
4) Manually adjust the printing roller gap dial with a range of 0-12mm for precision and flexibility in printing tasks.
3. Upper and Lower Rollers for Paper Feeding: Crafted for efficiency and precision in handling paper.
1) The upper roller, with its robust 99mm thick-walled steel pipe, includes a quick-adjustment paper guide wheel for seamless paper alignment.
2) Complementing it, the lower roller features a 156mm thick-walled steel pipe, with a ground and hard chrome plated surface for durability and precision.
3) The gap dial for paper feeding rollers is manually adjustable, offering a range of 0-12mm for precise control.
4. Steel Anilox Roller: Engineered for uniform ink distribution and consistent print quality.
1) With an outer diameter of φ213 and mesh options of 180, 200, 220, 240, 260, this roller caters to diverse printing needs.
2) The steel tube is expertly ground, its mesh pressed and surface hard chrome plated for exceptional resilience and consistency.
3) Meticulous balance correction ensures smooth operation, delivering consistent dots and uniform inking every time.
4) Equipped with a wedge overrunning clutch, the anilox roller evenly distributes and washes ink efficiently.
5) Features a manual adjustment mechanism for the anilox gap dial, allowing precise control and flexibility.
5. Rubber Roller: Designed for optimal ink transfer and printing precision.
1) With an impressive outer diameter of φ200mm, this roller is engineered for superior performance.
2) The steel pipe is enveloped in wear-resistant rubber, perfectly balanced for durability and seamless operation.
3) Specially ground in strategic areas, the rubber roller ensures a superior ink transfer effect, enhancing print quality.
4) The roller's rubber hardness is expertly calibrated between 60-65 degrees for optimal performance.
5) Featuring the advanced Yunmo motor, this roller operates silently, ensuring a smooth workflow.
6. Phase Adjustment Mechanism: Innovative and precise, tailored for the ever-evolving demands of high-quality printing.
1) Built around a planetary gear business structure, offering stability and precision in phase adjustments.
2) The electric digital 360-degree adjustment of the printing phase can be operated and adjusted even during stopping, providing unmatched flexibility.
3) Lateral position adjustments are electrically controlled, allowing a range of ±10mm for precise alignment.
7. Ink Circulation: Ensuring flawless ink supply and quality control.
1) The pneumatic diaphragm pump is engineered for stable ink supply, facilitating quick and convenient operation and maintenance.
2) An ink filter is incorporated to meticulously filter out impurities, ensuring superior print quality.
8. Printing Phase Fixing Device: Precision and control for stable phase adjustments.
1) Equipped with an electromagnetic clutch brake device for enhanced precision and consistent performance.
2) When separated to adjust the phase, the brake mechanism ensures the machine remains at its fixed gear position, maintaining alignment.
9. Oil Supply Device: Engineered for consistent lubrication and peak performance.
1) Utilizes a mechanical oil pump for efficient oil supply and circulation, ensuring optimal operation of all moving parts.
2) Our state-of-the-art circulating oil supply system ensures that gears are uniformly inked, maintaining a balanced oil level across each group for optimal performance.
Three-Die Cutting Section: Precision-engineered for exceptional die-cutting results.
1. Die Roller (Lower Roller): The foundation of superior die-cutting efficiency.
1) Boasting an outer diameter of φ360mm (excluding die), precision in every cut is assured.
2) Constructed from premium cast steel, the surface is meticulously ground and fortified with hard chrome plating for durability.
3) Balanced adjustment mechanisms enhance operational stability, delivering consistent results.
4) The die fixing screw holes are precisely spaced at 50mm*50mm for secure and precise mounting.
5) Designed for versatility, the applicable die height is set at 25.4mm for varied cutting needs.
6) Capable of cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, adapting to your material demands.
2. Rubber Pad Roller (Upper Roller): Engineered for excellence in die-cutting.
1) The outer wall measures φ388.9mm, perfectly engineered for consistent performance.
2) Crafted from robust cast steel, the surface is finely ground and hard chrome plated for enhanced resilience.
3) Balanced adjustments ensure increased operation stability for seamless functionality.
4) Electric adjustments of the gap with the die roller provide precision and control.
5) Featuring a pad thickness of 8mm (outer diameter: φ404.9mm) with a width of 250mm, it meets diverse operational requirements.
3. Transverse Movement and Repair Device: Innovative solutions for prolonged efficacy.
1) The mechanical transverse movement of 40mm with a floating device automatically adjusts line speed for uniform die-cutting, ensuring even pad wear and extended service life.
2) The electric repair device enhances the reuse rate of pads, allowing for 3-4 repairs, optimizing resource efficiency.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, thereby significantly increasing its service life.
4. Plate-Free Fixture: Streamlined efficiency for modern production demands.
1) Multi-functional, fast interchangeable die-cutting system eliminates the need for templates for conventional boxes.
2) Achieves the same results as thin knife slotting, reducing production costs while maintaining quality.
3) Equipped with 13 servo motors for electric adjustments of pre-pressure, pressure line, and plate-free knife ring size. Input the cardboard's dimensions to achieve one-key slotting size adjustments, simplifying operations.
4. Transmission Gear: Precision-engineered for unparalleled performance.
1. Made from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided for superior durability.
2. The six-level precision ensures smooth operation, reduced noise, and a hardness of HRC55-60 for long-lasting endurance and minimal wear, maintaining printing color accuracy over time.
3. All transmission parts, including shaft and gear connections, feature a keyless connection (expansion sleeve) to eliminate any connection gaps, ideal for long-term, high-speed operations with substantial torque.
5. Oil Supply Device: Ensuring seamless lubrication and optimal performance.
1) Mechanical oil pump facilitates a consistent oil supply cycle, enhancing machinery longevity.
2) Our circulation oil supply guarantees uniform oiling of gears, ensuring each group's oil level remains balanced for unyielding efficiency.
3) The closed spray lubrication system guarantees precise lubrication, maintaining transmission accuracy and extending the machine's life.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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