Product Description
1. Paper Feeding Section:
Experience unparalleled efficiency with our servo pressure-free extended paper feeding front edge. This advanced design eliminates the need for a paper guide rubber roller and embossing roller pressure feeding, seamlessly transferring cardboard directly to the printing roller via front edge vacuum. The power input gear of the intermittent divider aligns perfectly with the vacuum paper guide wheel's outer circle at the front edge, streamlining your operation. Without the hassle of adjusting paper guide rubber roller pressure, the auxiliary paper feeding duration is maximized, offering an uncomplicated and user-friendly paper feeding time adjustment.
Our paper feeding section boasts the sophisticated French Martin front edge paper feeding structure, featuring a tilting lifting tabletop mechanism to enhance paper feeding precision. With a design that positions the lifting table low in front and high at the back during the process, it significantly minimizes paper jams and cardboard damage, making it ideal for single and curved corrugated cardboard. The Martin bellows, a snail-type suction blower, exerts exceptional suction force on high-strength and heavier cardboard, ensuring precise alignment and eliminating any skewing. This system's lifting and lowering motion relies on a light-pressure bearing wheel frame, reducing weight load and enhancing bellow speed in the pressure-free section.
Revolutionize your operations with our pressure-free front edge paper feeding system, which eradicates the risk of cardboard damage from paper guide rubber rollers. This ingenious system preserves the integrity of your cardboard's physical properties, providing carton manufacturers with greater flexibility in paper selection. By eliminating the paper guide rubber roller mechanism, our solution guarantees complete protection for all cardboards during transit, achieving an unprecedented level of care unattainable by other mechanisms.
1. Machine Clutch:
1) Safety is paramount with our electric control machine clutch alarm bell, which rings continuously during operation, ensuring operator safeguarding.
2) Incorporating a pneumatic interlocking device for enhanced security.
3) Our system integrates a cutting-edge variable frequency motor and controller for the main motor and fan, promoting energy efficiency and smooth start-ups, all protected by a motor start protection device.
2. Front Edge Paper Feeding System
1) Our system features suction-assisted paper feeding with a robust 7.5KW fan, offering adjustable air volume to accommodate various cardboard bending degrees, ensuring flawless paper feeding.
2) Swift and robust paper lifting and dropping capabilities are driven by high-performance cylinders.
3) Effortless operation with one-button electric adjustment for the side, front, and rear baffles.
4) Experience durability with Taiwan's super-resistant front edge paper feeding wheel, engineered for wear resistance.
5) Our interval paper feeding device offers adaptability, allowing for continuous or interval feeding based on your specific requirements.
6) Command your operations with ease using the intuitive seven-inch computer touch screen control, providing real-time production volume display and counting alarm features.
3. Automatic Zeroing Device
1) Both paper feeding and die-cutting units are equipped with electric automatic zeroing for precision.
2) For general carton applications, our automatic zeroing device adjusts perfectly within two trial prints, minimizing cardboard waste.
4. Dust Removal Device
1) Enhance print quality with our brush dust removal device in the paper feeding section, effectively eliminating impurities from the cardboard surface.
2) Achieve impeccable efficiency with a storage order capacity of up to 999, ensuring precise automatic alignment.
3) Simplify your adjustments with one-key alignment and one-key slot size modification.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Featuring an impressive outer diameter of 395mm, this includes a plate outer diameter of 405mm for optimal printing performance.
2) The steel pipe's surface is meticulously ground and finished with a hard chrome plating, ensuring durability and longevity.
3) Expert balance correction is applied for seamless and uninterrupted operation, enhancing precision and reliability.
4) Includes a ratchet fixed plate rolling shaft, offering stability and ease during the printing process.
5) Designed with a full plate hanging slot, perfect for accommodating 9mm hanging plate strips efficiently.
6) Experience effortless loading and unloading of printing plates with an electrically controlled foot switch, facilitating both forward and reverse rotations.
2. Printing Roller:
1) This roller presents an outer diameter of 159mm, crafted for precision.
2) The steel pipe is ground with care and hard chrome plated to assure smoothness and strength.
3) Impeccable balance correction is implemented for flawless operation.
4) Offers manual adjustment of the gap dial on the printing roller, with a flexible adjustment range from 0-12mm.
3. Upper and Lower Rollers for Paper Feeding:
1) The upper roller has a robust outer diameter of 99mm, constructed from thick-walled steel pipe, and is equipped with a quick-adjustment paper guide wheel for enhanced handling.
2) The lower roller, boasting an outer diameter of 156mm, is also made from thick-walled steel pipe, ground to perfection and hard chrome plated for exceptional performance.
3) Manual gap dial adjustment capability on the paper feeding roller, adjustable from 0-12mm, allows for tailored operation.
4. Steel Anilox Roller:
1) This roller exhibits an outer diameter of φ213, with an optional mesh number range of 180, 200, 220, 240, and 260 to suit various printing needs.
2) The steel tube's surface is expertly ground, mesh pressed, and hard chrome plated to ensure uniformity and precision.
3) Balance correction is adeptly performed for smooth operation, uniform inking, and consistent dot patterns.
4) Features an anilox roller equipped with a wedge overrunning clutch to distribute ink evenly and facilitate thorough cleaning.
5) Manual adjustment of the anilox gap dial is available for precise control.
5. Rubber Roller:
1) With an outer diameter of φ200mm, this roller is designed for efficiency.
2) Its steel pipe is enveloped in wear-resistant rubber, ensuring balance and durability.
3) The roller is specially ground in the middle and at higher parts to enhance the ink transfer effect.
4) The rubber hardness is maintained between 60-65 degrees for optimal performance.
5) Employs the Yunmo motor, which operates silently, promoting a serene working environment.
6. Phase Adjustment Mechanism:
1) Utilizes a planetary gear business structure, offering precision and reliability in phase adjustments.
2) The printing phase is electronically adjustable, allowing a full 360-degree modification (whether in operation or paused).
3) Allows for electric adjustment of the lateral position with a range of adjustment of ±10mm for versatility.
7. Ink Circulation:
1) The pneumatic diaphragm pump ensures a stable ink supply, with user-friendly operation and easy maintenance.
2) Features an ink filter to effectively eliminate impurities for cleaner printing outcomes.
8. Printing Phase Fixing Device:
1) Includes an electromagnetic clutch brake device for enhanced control and safety.
2) When adjusting the phase with the machine separated, the brake mechanism secures the original gear position, maintaining a fixed point for stability.
9. Oil Supply Device:
1) Incorporates a mechanical oil pump for efficient oil supply circulation, optimizing lubrication throughout the system.
2) Experience flawless and efficient operations with our circulating oil supply system. Each gear is precisely and uniformly inked, ensuring the oil level is perfectly balanced across all groups.
Discover the advanced Three-Die Cutting Section, engineered for precision and reliability.
1. Die Roller (Lower Roller): The cornerstone of precision cutting.
1) The outer diameter stands at an impressive φ360mm (excluding die), showcasing robust design.
2) Crafted from premium cast steel, the surface is ground and elegantly hard chrome plated for superior durability.
3) Featuring an expertly balanced adjustment system, it enhances operational stability to new heights.
4) Precision-engineered with die fixing screw holes set at 50mm*50mm, ensuring accuracy in every operation.
5) Designed for applicability with die heights of 25.4mm, offering versatility.
6) Supports die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, handling diverse materials with ease.
2. Rubber Pad Roller (Upper Roller): Ensuring smooth operations with precision design.
1) The outer wall boasts a substantial φ388.9mm, fortified for strength and endurance.
2) Created from premium cast steel, its surface is expertly ground and hard chrome plated to withstand rigorous tasks.
3) Enjoy enhanced stability with a thoughtfully balanced adjustment system.
4) Featuring electric gap adjustment with the die roller, it allows for precise and effortless customization.
5) With an 8mm pad thickness (outer diameter: φ404.9mm) and a width of 250mm, it is optimized for diverse requirements.
3. Transverse Movement and Repair Device: Innovatively designed for optimal pad longevity.
1) Mechanical transverse movement of 40mm with a floating device. The die-cutting uniform scale automatically compensates for line speed, ensuring even pad wear and extending service life.
2) Our electric repair device significantly improves pad reuse rate, offering the ability to repair pads 3-4 times.
3) The die-cutting roller features a pneumatic automatic separation device, reducing pad wear and enhancing lifespan.
4. Plate-Free Fixture: Revolutionizing flexibility and cost efficiency in die-cutting.
1) Experience fast, interchangeable multi-functionality with die-cutting that eliminates the need for conventional templates.
2) Achieve similar results as thin knife slotting, driving significant production cost savings.
3) Powered by 13 servo motors, it allows for electrical adjustments of pre-pressure, pressure line, and plate-free knife ring size. Simply input the cardboard's dimensions to achieve one-key slotting size adjustments, ensuring simplicity and convenience.
4. Transmission Gear: Built for precision, durability, and seamless operations.
1. Constructed from 40Cr high-quality alloy steel, it is tempered, ground, and nitrided to perfection.
2. Offers six-level precision, delivering smooth operations with low noise. With a hardness rating of HRC55-60, it ensures a long life with minimal wear, consistently maintaining printing color accuracy.
3. The transmission components, including shaft and gear connections, feature a keyless connection (expansion sleeve) to eliminate gaps, ideal for long-term, high-speed operations with large torque.
5. Oil Supply Device: Precision in lubrication for peak performance.
1) Equipped with a mechanical oil pump ensuring a consistent oil supply cycle.
2) Circulating oil supply guarantees uniform gear oiling and balanced oil levels across groups for optimal performance.
3) Our closed spray lubrication system is designed for maintaining transmission accuracy and extending the machine's lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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