Product Description
1. Paper Feeding Section:
Revolutionize your paper feeding process with our servo-driven, pressure-free extended front edge system. Say goodbye to cumbersome rubber roller and embossing roller designs! Our innovative mechanism utilizes a vacuum-powered front edge system that effortlessly guides cardboard to the printing roller. The synergy of the power input gear and the vacuum paper guide wheel ensures smooth operation without the need for pressure adjustments, thereby extending auxiliary paper feeding duration and simplifying time adjustments for flawless feeding.
Embrace the French Martin front edge paper feeding architecture for seamless operations. The unique tilting tabletop lifts the paper feeding process, reducing jams and damage. Ideal for single and curved corrugated cardboard, the snail-type Martin bellows enhances suction for high-strength and heavier cardboards, ensuring perfect alignment. Our light-pressure bearing wheel frame design supports smoother weight distribution, enhancing speed and efficiency in the pressure-free section, even with increased weight loads.
Harness the power of our pressure-free front edge paper feeding system. Completely eliminate cardboard damage traditionally caused by paper guide rollers. Preserve the cardboard's integrity and physical properties, offering carton manufacturers greater material choices. By removing the paper guide roller mechanism, all cardboards remain intact during transit, achieving a level of protection unattainable by other feeding mechanisms.
1. Machine Clutch:
1) Safety first with our electric control machine clutch, featuring a continuous alarm bell during operation to keep the operator alert and secure.
2) Enhanced safety with our dependable pneumatic interlocking device.
3) Experience energy efficiency and smooth operation with our main motor and fan, equipped with a variable frequency motor and controller. Enjoy the added security of a motor start protection device for an uninterrupted workflow.
2. Front Edge Paper Feeding System:
1) With a powerful 7.5KW fan, our suction-assisted paper feeding system ensures seamless operations. Adjust the air volume to accommodate the cardboard's bend for optimal smoothness.
2) Experience the swift and forceful performance of cylinder-driven paper lifting and dropping, enhancing operational efficiency.
3) Simplify adjustments with one-button electric control for side, front, and rear baffles, streamlining the setup process.
4) Built to last, our Taiwan super-resistant front edge paper feeding wheel offers unmatched durability and wear resistance.
5) Choose between continuous or interval paper feeding with our adaptable interval paper feeding device, tailored to your specific needs.
6) Stay informed and in control with our intuitive seven-inch computer touch screen, displaying production volume and counting alarms for real-time updates.
3. Automatic Zeroing Device:
1) Benefit from the precision of electric and automatic zeroing in both the paper feeding and die-cutting units, ensuring flawless operations.
2) Utilize our automatic zeroing device for general cartons, enabling two trial prints to precisely adjust position and significantly reduce cardboard waste.
4. Dust Removal Device:
1) Enhance your printing quality with our brush dust removal device, effectively eliminating impurities from the cardboard's printed surface for pristine results.
2) Maximize efficiency with storage orders reaching up to 999, ensuring precise and effective automatic alignment.
3) Effortlessly align and adjust slot sizes with our one-key alignment and adjustment feature-achieve precision with ease.
2. Printing Part: (Optional 1-4 Color Printing): Immerse yourself in flexible, high-quality printing options, with the choice of 1 to 4 color configurations. Tailor your output to meet diverse printing demands and elevate your production to new heights.
1. Impressive Printing Roller:
1) Boasting an outer diameter of 395mm, with a total of 405mm including the plate!
2) The steel pipe surface is meticulously ground and fortified with hard chrome plating.
3) Balance correction ensures an impeccably smooth operation.
4) Features a precision-engineered ratchet fixed plate rolling shaft.
5) Designed with a comprehensive full plate hanging slot, perfect for 9mm hanging plate strips.
6) Experience seamless loading and unloading of printing plates with an electrically controlled foot switch for effortless forward and reverse rotation.
2. Efficient Printing Roller:
1) Crafted with an outer diameter of 159mm for precision printing.
2) The surface is expertly ground and secured with hard chrome plating, enhancing durability.
3) Balance correction ensures a smooth, flawless operation every time.
4) A manually adjustable gap dial for the printing roller, offering a versatile adjustment range from 0-12mm, catering to all your printing needs.
3. Superior Upper and Lower Rollers for Paper Feeding:
1) The upper roller boasts a robust 99mm outer diameter with a thick-walled steel pipe, coupled with a quick-adjustment paper guide wheel for precision.
2) The lower roller, featuring a sturdy 156mm outer diameter, is crafted from thick-walled steel pipe, with a surface that is both ground and hard chrome plated for optimal performance.
3) Enjoy the precision of a manually adjustable gap dial for the paper feeding roller, with a versatile adjustment range from 0-12mm.
4. Premium Steel Anilox Roller:
1) With an outer diameter of φ213, and mesh numbers ranging from 180 to 260 for tailored options.
2) The surface is meticulously ground, the mesh is precisely pressed, and further enhanced with hard chrome plating for long-lasting quality.
3) Balance correction ensures a smooth, flawless operation, delivering consistent dots and uniform inking every time.
4) Features an anilox roller with a wedge overrunning clutch, guaranteeing even ink distribution and easy ink washing.
5) A manually adjustable anilox gap dial for precise control.
5. High-Quality Rubber Roller:
1) Crafted with an impressive outer diameter of φ200mm to meet all your printing needs.
2) This robust steel pipe is wrapped with wear-resistant rubber and perfectly balanced for optimal performance.
3) The roller is expertly ground in the middle and high parts, ensuring exceptional ink transfer efficacy.
4) Engineered with rubber hardness ranging from 60-65 degrees for perfect flexibility and sturdiness.
5) Equipped with the innovative Yunmo motor, featuring a silent motor for quiet, efficient operation.
6. Advanced Phase Adjustment Mechanism:
1) Utilizes a state-of-the-art planetary gear business structure, ensuring precision.
2) Offers an electric digital 360-degree printing phase adjustment, adjustable during both operation and stopping for maximum flexibility.
3) An electric lateral position adjustment feature, with an adjustment distance of ±10mm, provides precision placement.
7. Innovative Ink Circulation System:
1) Equipped with a pneumatic diaphragm pump for stable ink supply, ensuring convenient and quick operation and maintenance.
2) Features an ink filter to efficiently remove impurities, maintaining pristine ink quality.
8. Precise Printing Phase Fixing Device:
1) Enhanced with an electromagnetic clutch brake device for reliable performance.
2) When adjusting the phase, the brake mechanism restricts machine operation and secures the original gear position fixed point, ensuring precision.
9. Reliable Oil Supply Device:
1) Features a mechanical oil pump for efficient oil supply circulation, ensuring smooth and consistent machine operation.
2) The circulating oil supply system is ingeniously designed to ensure that the gears receive a consistent and uniform inking. This innovative mechanism balances the oil level for each group, optimizing performance and longevity.
Three-die cutting section
1. Die roller (lower roller)
1) Boasting an outer diameter of φ360mm (excluding die), this robust die roller is meticulously engineered for precision.
2) Crafted from premium cast steel, the surface is expertly ground and adorned with a hard chrome plating for enhanced durability and performance.
3) With a balanced adjustment feature, this roller significantly elevates operation stability, ensuring seamless functioning.
4) The die fixing screw holes are strategically spaced at 50mm*50mm, offering reliable and secure attachment.
5) Designed to accommodate a die height of 25.4mm, this roller adapts to various cutting needs seamlessly.
6) Achieve precise die cutting with thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, ensuring versatility and quality in every cut.
2. Rubber pad roller (upper roller)
1) The outer wall, measuring φ388.9mm, is constructed for strength and resilience, providing excellent support.
2) This roller is also made from high-strength cast steel, with a surface that is finely ground and hard chrome plated to ensure top-notch performance.
3) Balanced adjustment enhances operation stability, offering a smooth and reliable die-cutting experience.
4) Features an electric adjustment for the gap between the die roller, allowing for precise and effortless customization.
5) With a pad thickness of 8mm and an outer diameter of φ404.9mm, this roller is both robust and adaptable. It measures 250mm in width, providing ample surface area for effective operation.
3. Transverse movement and repair device:
1) A mechanical transverse movement of 40mm, complete with a floating device, automatically compensates for line speed. This innovative feature ensures the die-cutting pad wears evenly, thereby extending its service life.
2) The repair adopts an electric repair device, significantly enhancing the reuse rate of pads. Each pad can be repaired 3-4 times, maximizing efficiency and sustainability.
3) The die-cutting roller is equipped with a pneumatic automatic separation device that reduces pad wear, leading to an extended service life and improved operational efficiency.
4. Plate-free fixture:
1) This multifunctional die-cutting system allows for fast, interchangeable operations without the need for conventional templates, optimizing workflow and reducing setup time.
2) Achieve the same precision as thin knife slotting, while simultaneously slashing production costs with this innovative fixture.
3) Equipped with 13 servo motors that enable electric adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). Effortlessly adjust slotting size with a single key by inputting the cardboard's dimensions, simplifying and streamlining the process.
4. Transmission gear:
1. Made from 40Cr high-quality alloy steel, these gears are tempered, ground, and nitrided for superior strength and longevity.
2. Featuring six-level precision for smooth operation and minimal noise, these gears boast a hardness of HRC55-60, ensuring long-lasting performance and consistent color accuracy in printing over time.
3. The machine's transmission parts, including the shaft and gear connections, feature a keyless (expansion sleeve) system. This design eliminates the connection gap, making it ideal for prolonged high-speed operation with substantial torque demands.
5. Oil supply device:
1) Utilizing a mechanical oil pump, this system ensures an efficient oil supply cycle, maintaining optimal lubrication throughout.
2) The circulation oil supply guarantees uniform oiling of gears, while achieving a balanced oil level across each group for optimal performance.
3) The lubrication system employs a closed spray method, meticulously designed to maintain transmission accuracy and prolong the machine's operational life.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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