Product Description
1. Paper Feeding Section:
Unleash the power of sophisticated innovation with our servo pressure-free extended paper feeding front edge. This avant-garde design completely eliminates traditional paper guide rubber and embossing rollers, allowing the cardboard to glide effortlessly to the printing roller through state-of-the-art front edge vacuum technology. The synchronized power input gear is perfectly harmonized with the vacuum paper guide wheel's outer circle, simplifying operations and extending auxiliary paper feeding time while ensuring seamless adjustments and peak performance.
Our paper feeding section proudly features the renowned French Martin front edge paper feeding structure. With a tilting tabletop that elevates smoothly for easy paper feeding, this design is engineered to be low at the front and high at the back, effectively minimizing the risk of jams and damage to cardboard. Optimized for single and curved corrugated cardboard, the Martin bellows' snail-type suction blower delivers focused power, crucial for high-strength and heavy cardboards, ensuring flawless alignment. The innovative light-pressure bearing wheel frame supports high stacks, reducing weight and enhancing bellows speed efficiency.
In a revolutionary leap forward, our pressure-free front edge paper feeding system resolves the longstanding challenges of cardboard damage from paper guide rubber rollers. This system ensures almost 100% preservation of the cardboard's physical properties, giving carton manufacturers unprecedented freedom in paper selection. By eliminating the traditional roller mechanism, it meticulously safeguards all cardboards during transportation, achieving unparalleled protection and reliability.
1. Machine Clutch:
1) Our electric control machine clutch places safety at the forefront. An alarm bell sounds continuously during any movement, ensuring the operator's security remains uncompromised at all times.
2) Pneumatic Interlocking Device:
3) The main motor and fan integrate advanced variable frequency motors and controllers, championing energy efficiency and smooth, reliable starts. Coupled with a motor start protection device, this ensures unparalleled dependability.
2. Front Edge Paper Feeding System:
1) Utilizing suction-assisted paper feeding with a powerful adjustable 7.5KW fan, this system finely tunes air volume based on cardboard bend, delivering seamless operation every time.
2) With robust cylinder-driven paper lifting and dropping, this system guarantees rapid and efficient handling, transforming your workflow.
3) Discover the ease and precision of one-button electric adjustments for side, front, and rear baffles, making operations more convenient than ever.
4) Designed with Taiwan's super-resistant front edge paper feeding wheel, this system offers unrivaled durability and wear resistance, ensuring long-term reliability.
5) Our versatile interval paper feeding device allows you to choose between continuous or interval feeding, tailored specifically to meet your operational needs.
6) The intuitive seven-inch computer touch screen control not only displays production volume and counting alerts but also enhances operational efficiency, keeping you informed at every step.
3. Automatic Zeroing Device:
1) Both the paper feeding and die-cutting units feature electric and automatic zeroing, ensuring precision and effortless operation for superior results.
2) For general carton applications, our automatic zeroing device enables two trial prints for exact positioning, significantly reducing cardboard waste and optimizing resource use.
4. Dust Removal Device:
1) Our brush dust removal device in the paper feeding section excels at removing impurities from the cardboard's printed surface, enhancing print quality to a professional standard.
2) With a storage order capacity reaching up to 999, our system promises precise and efficient automatic alignment, setting a new standard in accuracy.
3) The simplicity of one-key alignment and slot size adjustment streamlines operations, boosting ease of use and efficiency.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) This component boasts a meticulously precision-crafted outer diameter of 395mm, extending to 405mm when including the plate's outer diameter, ensuring optimal functionality.
2) The steel pipe, finished to perfection, is skillfully ground and encased in a hard chrome plating layer, offering unparalleled longevity and resistance, setting a benchmark in durability.
3) Employing expert balance correction, this remarkable feature ensures that your operations remain seamless and uninterrupted, delivering optimal performance all the time.
4) Designed with precision, the incorporation of a ratchet fixed plate rolling shaft enhances stability and accuracy, elevating the efficiency of every task.
5) Featuring an innovative full plate hanging slot, meticulously crafted for compatibility with 9mm hanging plate strips, this design offers unparalleled versatility and ease of use.
6) Experience effortless handling with the electrically controlled foot switch, simplifying the loading and unloading of printing plates, and allowing smooth forward and reverse rotation.
2. Printing roller:
1) With an outer diameter of 159mm, this meticulously engineered component epitomizes precision, showcasing spectacular design and functionality.
2) Flaunting a finely ground surface, the steel pipe is sheathed in hard chrome plating, exemplifying unmatched durability and an impeccably polished finish.
3) Skillful balance correction is employed, facilitating smooth, consistent operation for extraordinary results in every printing endeavor.
4) Offering manual adjustment, the printing roller's gap dial provides a versatile range from 0-12mm, ensuring precision for all your printing needs.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with a robust outer diameter of 99mm, crafted from thick-walled steel pipe, includes a quick-adjustment paper guide wheel for flawless paper handling.
2) Constructed for durability, the lower roller features an outer diameter of 156mm, made from thick-walled steel pipe with a ground surface and hard chrome plating for peak performance.
3) Manual adjustment of the paper feeding roller's gap dial is available, offering an exact adjustment range of 0-12mm to suit your precise requirements.
4. Steel anilox roller
1) This high-performance roller boasts an outer diameter of φ213, with mesh numbers available in 180, 200, 220, 240, and 260, providing customizable performance to meet your exact needs.
2) The expertly ground surface of the steel tube, with mesh precisely pressed, then re-ground and hard chrome plated, ensures exceptional inking performance.
3) Balance correction guarantees smooth, uniform inking, ensuring consistent dot application for premium quality printing.
4) Equipped with a wedge overrunning clutch, the anilox roller evenly distributes and cleans ink, ensuring efficient and effective performance.
5) This system allows manual adjustment of the anilox gap dial, providing precise control over the inking process for superior results.
5. Rubber roller:
1) The robust rubber roller features an outer diameter of φ200mm, optimized to perfection for efficient ink transfer.
2) Wrapped in wear-resistant rubber, the roller's steel pipe is expertly balanced, ensuring maximum durability and long-lasting performance.
3) With specialized grinding in the middle and higher areas, this roller ensures superior ink transfer, delivering outstanding printing results every time.
4) The rubber hardness, precisely measured between 60-65 degrees, provides optimal resilience, ensuring top-tier performance.
5) The Yunmo motor, equipped with a silent motor, delivers quiet yet efficient operation, enhancing the work environment while maximizing productivity.
6. Phase adjustment mechanism:
1) Featuring an advanced planetary gear business structure, this mechanism ensures precise operational control for seamless adjustments.
2) Enjoy the convenience of electrically controlled printing phase adjustment with a 360-degree digital interface, allowing for on-the-fly or stationary adjustments effortlessly.
3) Electric lateral position adjustment is offered, providing a fine-tuning range of ±10mm for impeccable alignment at all times.
7. Ink circulation
1) The system is equipped with a pneumatic diaphragm pump, delivering a stable ink supply and minimal maintenance for uninterrupted productivity.
2) An efficient ink filter is incorporated, expertly removing impurities to maintain pristine ink quality, ensuring a flawless finish.
8. Printing Phase Fixing Device:
1) Experience precision like never before with our device, featuring an electromagnetic clutch brake specifically engineered for meticulous control and flawless operation.
2) Whenever phase adjustments are essential, the brake mechanism locks the machine in place, maintaining the original gear position with unparalleled reliability.
9. Oil Supply Device:
1) Our state-of-the-art mechanical oil pump ensures a consistent and continuous oil supply, promoting seamless machine functionality.
2) The advanced circulating oil system guarantees uniform inking of gears and optimizes oil levels across every group, enhancing overall machinery performance.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an impressive outer diameter of φ360mm (excluding die), this precisely crafted component ensures superior performance and reliability.
2) Crafted from durable cast steel, the surface is meticulously ground and reinforced with hard chrome plating, ensuring enduring strength and longevity.
3) Perfectly balanced for easy adjustment, enhancing operational stability and guaranteeing consistent, high-quality results.
4) Die fixing screw holes are perfectly spaced at 50mm*50mm intervals, simplifying operation and setup.
5) Designed to accommodate a die height of 25.4mm, offering exceptional versatility in application.
6) Capable of die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, catering to diverse manufacturing needs.
2. Rubber Pad Roller (Upper Roller)
1) With an outer wall dimension of φ388.9mm, this roller ensures robust support and unrivaled precision.
2) Constructed from top-grade cast steel, featuring a ground surface and hard chrome plating, promising long-lasting durability.
3) Engineered for balanced adjustments, this roller delivers stability and consistent, reliable operations.
4) Equipped with electric gap adjustment alongside the die roller for precision control and unmatched efficiency.
5) The pad, with its precise 8mm thickness, φ404.9mm outer diameter, and 250mm width, ensures optimal coverage and performance.
3. Transverse Movement and Repair Device:
1) Featuring a 40mm mechanical transverse movement and a floating device, this system automatically compensates for line speed, ensuring uniform die-cutting pad wear and maximizing service life.
2) The electric repair device significantly enhances the reuse rate of pads, enabling each to be repaired 3-4 times, thus boosting efficiency.
3) The pneumatic automatic separation device of the die-cutting roller remarkably minimizes pad wear, prolonging its service life significantly.
4. Plate-Free Fixture:
1) This versatile fixture enables swift die-cutting interchange without templates for standard boxes, thereby accelerating the process.
2) Achieves results equivalent to thin knife slotting, substantially reducing production costs.
3) With 13 servo motors, it facilitates electronic pre-pressure, pressure line, and plate-free knife ring size adjustments. Simply input the cardboard's dimensions for effortless, one-key slotting size adjustments, highlighting user-friendliness.
4. Transmission Gear:
1. Crafted from 40Cr high-quality alloy steel, this gear undergoes tempering, grinding, and nitriding for superior strength and remarkable durability.
2. Boasting six-level precision, this gear operates smoothly and silently with a hardness of HRC55-60, guaranteeing long-lasting performance and maintaining impeccable printing color accuracy over time.
3. Experience the pioneering engineering of our machinery, which embeds a keyless connection through an advanced expansion sleeve between all transmission components, including shafts and gears. This revolutionary design meticulously eliminates connection gaps, ensuring smooth, high-speed operation even under substantial torque conditions.
5. Advanced Oil Supply Device:
1) Our system is equipped with a state-of-the-art mechanical oil pump, delivering a dependable oil supply cycle that guarantees uninterrupted operation for your printing needs.
2) The innovative circulation oil supply mechanism is designed for optimal performance, ensuring uniform lubrication of gears while maintaining balanced oil levels across all unit groups, significantly boosting both longevity and operational efficiency.
3) By utilizing a sophisticated closed spray lubrication system, our machinery ensures impeccable transmission accuracy, which not only prolongs the life of the equipment but also maximizes performance reliability.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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