| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery by Changda Canghai Trading (Zhangzhou) Co., Ltd. represents the pinnacle of advanced packaging technology. This exceptional equipment seamlessly blends multi-color, high-precision printing with a commitment to environmental responsibility and energy conservation. Designed for diverse applications such as cartons, paper boxes, and flexible packaging, its innovative configuration includes five independent printing units plus a versatile multifunctional unit. This setup empowers businesses to achieve complex graphics in a single pass, boosting production efficiency and enhancing print quality. Below, discover the core technologies, application scenarios, and performance parameters that set this machinery apart:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Boasting an Independent Five-Color Printing Unit, each module is equipped with state-of-the-art FLEXO flexographic technology. Supporting water-based ink compliant with EU REACH regulations, it ensures VOC emissions remain below 100ppm, making it ideal for sensitive packaging sectors such as food and pharmaceuticals.
Micron-Level Color Registration Accuracy: With the integration of a servo motor drive and 360° electric phase fine-tuning, this system achieves color registration accuracy of ±0.5mm on flat cardboard, prints text as small as 1.5mm, and reproduces dots with ±0.1mm precision.
Quick Plate Change Design: Our innovative printing unit employs a pneumatic locking and track sliding structure. This allows for plate changes in under 10 minutes and the replacement of anilox rollers without halting production.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This integrated chamber scraper glazing system facilitates both partial and overall glazing, enhancing surface gloss and wear resistance. It dries at an impressive speed of 30 meters per minute.
Die-Cutting/Slotting Function: Select models feature a linkage die-cutting unit, enabling creasing, slotting, and die-cutting of corrugated cardboard, thus minimizing reliance on subsequent processes.
Spot Color Printing Expansion: The sixth unit is customizable as a spot color channel, catering to special ink needs such as metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC and a vibrant 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and comprehensive production data statistics, including output and energy consumption metrics.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module offers remote equipment status monitoring, early warning notifications, and OTA firmware upgrades, driving down operational and maintenance costs.
Tension Closed-Loop Control: This advanced feature, equipped with a tension sensor and servo motor linkage, dynamically adjusts paper tape tension in real-time, effectively preventing printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Featuring a comprehensive hot air drying module with adjustable temperatures ranging from 50-120ºC, bolstered by infrared radiation for auxiliary drying, this system achieves drying speeds up to 30 meters per minute, accommodating materials such as film and paper with ease.
Ink Zero Waste System: The innovative design allows the rubber wheel to idle automatically when the machine halts, with an independent ink-distributing motor supplied by a pneumatic diaphragm pump, facilitating rapid ink color changes in under five minutes and efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: Ranging from 1400mm to 2000mm, customizable to meet various needs. Ideal for handling three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
Applicable Materials: Suitable for a diverse array of substrates, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, offering versatility in packaging applications.
Mechanical Speed: With a mechanical speed range of 10-70 meters per minute and stepless speed regulation, it ensures precision during low-speed debugging and remarkable efficiency in high-speed production.
Experience industry-leading precision with our color registration accuracy of ±0.5-0.8mm, ensuring impeccable fine pattern printing to meet your demanding requirements.
Our High-Speed High-Definition Ink Printing Machine offers an energy-efficient power supply of 380V/50Hz with a total power of 25-40kW, ingeniously designed to save 15% more energy compared to conventional systems.
Featuring a flexible modular design, our machine dimensions range from 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, perfectly tailored for seamless workshop integration and easy maintenance.
3. Discover the versatile application areas and typical use-case scenarios
A leading choice for packaging printing solutions
Effortlessly achieve vibrant multi-color graphics and glazing in a single pass for carton and paper boxes, ideal for e-commerce logistics, gift packaging, and more.
Soft packaging excellence: deliver high-precision film material prints, perfect for food and daily chemical packaging bags.
Labels and logos crafted to perfection
Industrial labels: achieve precise two-color overprinting for batch numbers and QR codes, satisfying stringent GMP certification standards.
Enhance product security with anti-counterfeiting labels, utilizing spot color printing and local glazing to boost anti-counterfeiting features.
Advanced special material processing capabilities
High-precision printing on aluminum foil and composite materials, ideal for pharmaceutical packaging and electronic component shielding.
IV. Embrace intelligent and human-centric design innovations
Experience swift maintenance and robust safety protection
Our modular design features standardized interfaces for easy replacement of consumables like anilox and rubber rollers, with key components boasting a lifespan exceeding 8,000 hours.
Stay secure with a fully enclosed protective cover, featuring grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all adhering to CE safety standards.
Empower your operations with advanced data management
Generate comprehensive production reports with real-time data tracking for printing speed, ink usage, downtime, and more, enhancing your production efficiency analysis.
Seamlessly integrate with enterprise systems through our CIP4 data interface, enabling flawless order and process parameter transfers to your ERP system.
V. Trust in our exceptional after-sales service and certification
Benefit from our extensive 1-year warranty for the entire machine, with core components covered for 2 years, alongside 7×24 hour remote diagnosis and rapid engineer support within 48 hours (domestic).
Our commitment to sustainability is reflected in our environmental certification: water-based ink has obtained the EU REACH certification, and our equipment complies with the ISO 14001 environmental management system.
Achieve peace of mind with our quality certification: the CE certification is complemented by the use of premium imported brands for key components like motors and sensors.
){kind=link}