Product Description
1. Paper feeding section: Experience unparalleled convenience and reliability in our cutting-edge paper feeding section, crafted with innovative technology to optimize your production process.
The servo pressure-free extended paper feeding front edge is an engineering marvel, eliminating the need for traditional rubber roller and embossing roller pressure feeding. Cardboard glides effortlessly to the printing roller via the front edge vacuum system, harmonizing with the outer circle of the vacuum paper guide wheel for seamless operation. No complex adjustments are required, granting you maximum auxiliary paper feeding time and simplifying the adjustment process.
Our paper feeding section boasts the French Martin front edge paper feeding structure, featuring a tilting lifting table for streamlined operations. The unique design reduces the incidence of paper jams, making it ideal for single and curved corrugated cardboard. Equipped with the Martin bellows, a snail-type suction blower, it assures superior suction on robust and heavy cardboard, preventing misalignment. The lightweight pressure-bearing wheel frame design efficiently manages increased weight during feeding, enhancing the bellows' performance.
The pressure-free front edge paper feeding system is a breakthrough in protecting the integrity of your cardboard. By discarding the traditional paper guide rubber roller mechanism, it safeguards the cardboard's physical quality, granting carton manufacturers greater choice in paper usage. This innovation achieves what other systems cannot, ensuring undamaged transportation of all cardboards.
1. Machine clutch: Ensure seamless operation with our high-tech machine clutch system, designed for the utmost safety and reliability.
1) With the electric control machine clutch, an alarm bell continuously rings during operation, guaranteeing operator safety at all times.
2) Pneumatic interlocking device: This feature provides an extra layer of safety and efficiency, enhancing the operational processes of the machinery.
3) The main motor and fan are equipped with variable frequency motors and controllers, offering energy efficiency, smooth start-up, and motor start protection for optimal performance.
2. Front edge paper feeding system: Advanced technology meets precision in our front edge paper feeding system, maximizing efficiency and control.
1) Suction-assisted paper feeding system powered by a 7.5KW fan, with adjustable air volume to accommodate the cardboard's bend, guaranteeing seamless feeding.
2) Cylinder-driven paper lifting and dropping mechanisms deliver swift and robust performance, enhancing productivity.
3) Achieve effortless operation with one-button electric adjustment for side, front, and rear baffles.
4) Featuring a Taiwan super-resistant front edge paper feeding wheel, known for its durability and wear resistance, ensuring long-lasting performance.
5) Interval paper feeding device offers flexible production options with the choice of continuous or interval feeding to suit your needs.
6) A user-friendly seven-inch computer touch screen control panel displays production volume and counting alarms, streamlining your workflow.
3. Automatic zeroing device: Enhance precision and reduce waste with our state-of-the-art automatic zeroing device.
1), Both paper feeding and die-cutting units feature electric and automatic zeroing, ensuring flawless alignment.
2), The automatic zeroing device for general cartons allows for precise adjustments with just two trial prints, significantly minimizing cardboard waste.
4. Dust removal device: Elevate your printing quality with our highly efficient dust removal system.
1) The brush dust removal apparatus effectively cleans the printed surface of the cardboard, removing impurities and enhancing print quality.
2) With a storage order capacity of up to 999, our system offers precise and efficient automatic alignment.
3) Simplify operations with one-key alignment and slot size adjustments, streamlining your production process.
2. Printing part: (optional 1-4 color printing): Tailor your printing needs with our versatile color printing options, providing flexibility and high-quality results tailored to your specifications.
1. Printing roller:
1) The exterior diameter is a robust 395mm, including the additional plate diameter of 405mm, ensuring optimal performance.
2) The steel pipe surface boasts a meticulous ground finish with a durable hard chrome plating for extended longevity.
3) Each roller undergoes balance correction, promoting seamless and efficient operation.
4) Features a ratchet fixed plate rolling shaft for secure and precise engagements.
5) A comprehensive full plate hanging slot is available, engineered specifically for 9mm hanging plate strips.
6) Loading and unloading printing plates is streamlined with an electrically controlled foot switch, allowing for effortless forward and reverse rotation.
2. Printing roller:
1) Compact outer diameter at 159mm, providing efficiency in a smaller form factor.
2) The steel pipe's surface is expertly ground and finished with a hard chrome plating to ensure resilience and smoothness.
3) Balance correction ensures flawless, uninterrupted operation.
4) The gap dial of the printing roller can be manually adjusted with precision, catering to a range of 0-12mm.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with its substantial 99mm outer diameter and thick-walled steel pipe, features a quick-adjustment paper guide wheel for rapid setup.
2) Lower roller's impressive diameter of 156mm, crafted from thick-walled steel pipe, ground to perfection, and hard chrome plated for durability.
3) Manual adjustment of the paper feeding roller's gap dial allows for finely tuned operation, with an adjustment range of 0-12mm.
4. Steel anilox roller
1) With an outer diameter of φ213 and mesh numbers ranging from 180 to 260, this roller offers customizable options for a variety of printing requirements.
2) The steel tube surface is ground, meshes are pressed, and finished with hard chrome plating, enhancing durability and quality.
3) Balance correction ensures smooth operation with consistent, even dots and uniform ink distribution.
4) An added wedge overrunning clutch on the anilox roller ensures even ink distribution and facilitates efficient cleaning.
5) Manual adjustment of the anilox gap dial provides precise control over ink distribution.
5. Rubber roller:
1) Features a robust outer diameter of φ200mm, designed for durability.
2) The steel pipe is enveloped in wear-resistant rubber and balanced for optimal performance.
3) Special grinding in the middle and high parts enhances the ink transfer effect, optimizing printing results.
4) The rubber hardness is maintained between 60-65 degrees, ensuring the perfect balance between flexibility and firmness.
5) Equipped with a silent Yunmo motor for a noise-free, efficient operation.
6. Phase adjustment mechanism:
1) Incorporates a planetary gear business structure for precise and reliable adjustments.
2) Features an advanced electric digital 360-degree printing phase adjustment system, operational during both active use and downtime.
3) Offers electric adjustment of lateral position, with a versatile adjustment distance of ±10mm.
7. Ink circulation
1) A pneumatic diaphragm pump ensures stable ink supply, enhancing operational efficiency with easy maintenance.
2) Equipped with an ink filter, designed to effectively capture and eliminate impurities.
8. Printing phase fixing device:
1) Features an electromagnetic clutch brake device for precise control.
2) The brake mechanism secures the machine's position during phase adjustment, maintaining gear integrity.
9. Oil supply device:
1) The system utilizes a mechanical oil pump, ensuring continuous oil supply and circulation for peak performance.
2) The sophisticated circulating oil supply system ensures each gear is uniformly inked, while maintaining a harmonious balance in the oil level across all groups, enhancing the machine's efficiency and longevity.
Three-die cutting section: A state-of-the-art feature of the Advanced Electric Carton Ink Printing Machinery by Changdacanghai, designed for precision and efficiency.
1. Die roller (lower roller): Engineered for superior performance and precision within the die cutting process.
1) The robust outer diameter of φ3 60mm (excluding die) ensures stability and precision in operations.
2) Constructed from premium cast steel with an exquisitely ground surface and hard chrome plating for enhanced durability and performance.
3) Features balanced adjustment mechanisms that significantly enhance operational stability, ensuring consistently high-quality output.
4) Precisely spaced die fixing screw holes at 50mm*50mm, designed for optimal alignment and integration.
5) Versatile, applicable die height set at 25.4mm, accommodating various production needs.
6) Offers meticulous die cutting thickness specifications: 16mm for three-layer boards and 13mm-15mm for five-layer boards, ensuring versatility and precision.
2. Rubber pad roller (upper roller): Designed for seamless integration and superior performance in high-speed operations.
1) Features an outer wall diameter of φ388.9mm, crafted to withstand high-performance demands.
2) Made from high-quality cast steel, finished with surface grinding and hard chrome plating, ensuring longevity and consistent performance.
3) Includes balanced adjustment to optimize operational stability, crucial for precision tasks.
4) Equipped with advanced electric adjustment for the gap with the die roller, facilitating precise and flexible operation.
5) Pad thickness details: 8mm, with an outer diameter of φ404.9mm and a width of 250mm, tailored to meet diverse manufacturing specifications.
3. Transverse movement and repair device: This innovative component enhances the durability and efficiency of the machinery.
1) Delivers a mechanical transverse of 40mm, with a floating device ensuring uniform die-cutting, and an automatic compensation for line speed, extending the pad's service life.
2) Electric repair device heightens the reuse rate of pads, allowing them to be effectively repaired 3-4 times, optimizing resource utilization.
3) The pneumatic automatic separation device for die-cutting rollers decreases pad wear, thereby significantly boosting the service lifespan of the machine.
4. Plate-free fixture: A revolutionary feature that simplifies the die-cutting process, providing cost-effective and efficient solutions.
1) Offers fast interchangeable multi-functionality, eliminating the need for templates in conventional boxes, streamlining the production process.
2) Shows comparable effectiveness to thin knife slotting, offering substantial production cost savings.
3) Utilizes 13 servo motors for precise electrical adjustments of pre-pressure, pressure line, and plate-free knife ring sizes, enabling effortless one-key adjustments of slotting size by simply inputting the cardboard dimensions.
4. Transmission gear: Engineered for durability, precision, and long-lasting performance.
1. Crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided for exceptional strength and durability.
2. Featuring a six-level precision design, ensuring smooth operation and low noise levels, with hardness rated at HRC55-60 for long-lasting wear resistance and unchanged printing color accuracy.
3. The machine's transmission parts (shaft and gear connection) employ keyless connections (expansion sleeve), eliminating connection gaps and making it suitable for high-speed, high-torque operations.
5. Oil supply device: Designed to ensure optimal lubrication and efficient operation.
1) Incorporates a mechanical oil pump for a consistent oil supply cycle, ensuring constant lubrication.
2) Features a circulation oil supply system that ensures uniform gear oiling and balanced oil levels across all groups, promoting seamless operations.
3) Utilizes a closed spray lubrication system to maintain transmission accuracy and extend the machine's lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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