| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Discover the revolutionary 5+1 high-definition water-based ink printing machinery!
Introducing the state-of-the-art 5+1 high-definition water-based ink printing machinery, a pinnacle in packaging innovation. This advanced equipment elegantly marries multi-color high-precision printing with eco-awareness and cutting-edge intelligent control. Perfectly suited for cartons, paper boxes, and flexible packaging, it boasts a groundbreaking configuration: five independent high-precision printing units and a versatile multifunctional efficiency unit for glazing, die-cutting, or spot color tasks. Experience unparalleled one-time molding and sophisticated surface treatments that catapult production efficiency and printing excellence to new heights. Dive into our in-depth exploration of core technology, exciting application scenarios, and impressive performance parameters:
1. Core Technology and Functional Advantages
Revolutionary Five Sets of High-Precision Printing System
Each independent five-color printing unit is a marvel, equipped with cutting-edge FLEXO flexographic technology. Fully compliant with EU REACH standards, it utilizes environmentally conscious water-based ink, maintaining VOC emissions under 100ppm. Tailored for sensitive packaging needs in the food and medicine sectors, it stands as a hallmark of sustainable innovation.
Achieve micron-level precision with our color registration accuracy, powered by advanced servo motor drives and 360° electric phase fine-tuning. This ensures a remarkable color registration accuracy of ±0.5mm on flat cardboard, with the ability to print text as small as 1.5mm and dot reproduction precision of ±0.1mm.
Experience unprecedented efficiency with our quick plate change design, featuring a pneumatic locking and track sliding structure. Complete plate changes effortlessly in under 10 minutes, with seamless anilox roller replacement on-the-go without halting the machine.
Multifunctional Efficiency Unit (+1 Configuration)
Our water-based glazing module redefines surface treatment with its integrated chamber scraper glazing system. Achieve dazzling surface gloss and enhanced wear resistance with both partial and overall glazing, drying efficiently at speeds up to 30 meters/minute.
Enhance your production capabilities with our die-cutting/slotting function. Select models feature a sophisticated linkage die-cutting unit, expertly supporting creasing, slotting, and die-cutting of corrugated cardboard, thus streamlining your process.
Elevate your printing capabilities with our spot color printing expansion. Customize the sixth unit into a versatile spot color channel, perfectly catering to special ink demands such as metallic and fluorescent colors.
Intelligent Automation Control System
Streamline operations with our user-friendly PLC and touch screen setup. Featuring an innovative Siemens PLC and a vibrant 10.4-inch color touch screen, it supports parameter presets, fault diagnosis, and comprehensive production data analytics, including output and energy consumption.
Unleash the power of remote management with our optional Industrial Internet of Things (IIoT) module. This cutting-edge technology facilitates remote equipment monitoring, proactive early warning notifications, and seamless OTA firmware upgrades, all designed to optimize operation and maintenance efficiency.
Ensure impeccable printing precision with our tension closed-loop control, equipped with a sophisticated tension sensor and servo motor linkage. It dynamically adjusts paper tape tension in real-time, effectively eliminating printing deviations.
Efficient Drying and Environmentally Friendly Design
Our three-stage hot air drying system sets a new industry standard with its integrated module. Adjust temperatures from 50-120ºC, complemented by infrared radiation for auxiliary drying. Achieve exceptional drying speeds of up to 30 meters/minute, perfect for diverse materials like film and paper.
Embrace sustainability with our ink zero waste system. Featuring an innovative rubber wheel that idles automatically when the machine stops, and a pneumatic diaphragm pump that efficiently supplies ink. Enjoy rapid ink color changes in under 5 minutes and efficient recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing width ranges from 1400-2000mm, offering customizable options tailored for three-, five-, and seven-layer corrugated cardboard as well as wide-width films, ensuring versatility across various packaging applications.
Our machinery supports a wide array of substrates, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, providing unmatched adaptability for diverse packaging needs.
Experience seamless speed adjustments with our mechanical speed ranging from 10-70 meters/minute. This feature enables precise low-speed debugging and highly efficient high-speed production, enhancing overall productivity.
Experience unparalleled precision with our industry-leading color registration accuracy. Achieve immaculate prints with a fine pattern printing precision of ±0.5-0.8mm, setting new standards in excellence.
Our power supply system operates at 380V/50Hz, harnessing an impressively efficient total power range of 25-40kW. This energy-conscious design delivers a remarkable 15% energy saving compared to traditional systems, keeping your operations both powerful and eco-friendly.
Designed with versatility in mind, our machine boasts dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. Its modular design ensures seamless integration into your workshop layout, simplifying maintenance for a worry-free experience.
3. Application Areas and Typical Scenarios
Packaging Printing
Effortlessly achieve vibrant multi-color graphics and glazing with our machine on cartons and paper boxes. Ideal for e-commerce logistics, gift boxes, and more, it transforms your packaging into a colorful masterpiece in a single operation.
Our machine excels in soft packaging, offering high-precision printing on film materials. Perfectly suited for food bags and daily chemical packaging, it elevates your product's presentation with flawless detail.
Labels and Logos
Industrial Labels: Achieve precise two-color overprinting for batch numbers and QR codes, meeting stringent GMP certification standards with superior color accuracy.
Anti-counterfeiting Labels: Enhance your products' authenticity with our spot color printing combined with local glazing, elevating anti-counterfeiting measures to new heights.
Special Material Processing
Aluminum foil and composite materials benefit from our high-precision printing capabilities, perfect for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring top-tier quality and protection.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Our modular system features standardized interfaces for anilox rollers, rubber rollers, and other consumables, making replacements swift and simple. Key components, such as chains and gears, offer an outstanding lifespan exceeding 8,000 hours.
Safety is paramount with our fully enclosed protective covers, grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all conforming to CE safety standards.
Data Management
Effortlessly generate production reports with real-time data tracking of printing speed, ink usage, downtime, and more, facilitating a comprehensive analysis of production efficiency.
Our CIP4 data interface seamlessly connects to enterprise ERP systems, ensuring harmonious transmission of orders and process parameters for streamlined operations.
V. After-Sales Service and Certification
Our robust after-sales support includes a 1-year comprehensive warranty (extended to 2 years for core components), 7×24-hour remote diagnostics, and engineer on-site service within 48 hours (domestically), ensuring your peace of mind.
Our commitment to environmental responsibility is demonstrated through water-based ink that has secured EU REACH certification, along with ISO 14001 compliance for our environmental management system.
Our machine is quality certified with CE certification, utilizing premium imported brands for key components such as motors and sensors, ensuring unmatched reliability and performance.
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