Product Description
1. Paper Feeding Section:
Experience the ultimate in paper handling innovation! Our advanced servo pressure-free extended paper feeding front edge eliminates the need for traditional paper guide rubber rollers and embossing rollers. The cardboard is seamlessly fed directly to the printing roller through a cutting-edge front edge vacuum system. The power input gear of the intermittent divider aligns perfectly with the vacuum paper guide wheel, ensuring smooth operation. With no adjustments required for a paper guide rubber roller, enjoy prolonged auxiliary paper feeding time and effortless adjustment operations.
Our paper feeding section is engineered with the sophisticated French Martin front edge structure, featuring a tilting lifting tabletop for seamless paper handling. The innovative lift design-lower at the front and higher at the back-minimizes paper jams and cardboard damage, making it perfect for single corrugated and curved cardboard. The Martin bellows, a snail-type suction blower, delivers concentrated power, securely handling high-strength and heavier cardboard without oblique runs. The paper feeding table's light-pressure bearing wheel frame ensures reduced load during high placements, optimizing bellows speed in the pressure-free section for unparalleled efficiency.
Our revolutionary pressure-free front edge paper feeding system is designed to protect your cardboard from damage. By eliminating the need for paper guide rubber rollers, it preserves the integrity of your materials, maintaining nearly 100% of their physical indicators. This innovation empowers carton manufacturers with more options for paper utilization. With the removal of the paper guide rubber roller mechanism, all cardboards are safeguarded during transit, achieving what other mechanisms cannot-complete protection and versatility.
1. Machine Clutch:
1) Safety is paramount with our electric control machine clutch alarm bell, which audibly alerts and provides ongoing assurance during operations.
2) Enhance safety and reliability with our pneumatic interlocking device.
3) Equipped with a variable frequency motor and controller, our main motor and fan offer energy savings, smooth starts, and come with a motor start protection device for added security.
2. Front Edge Paper Feeding System
1) Our suction-assisted paper feeding system, featuring a 7.5KW fan, allows you to tailor the air volume to accommodate cardboard bending, guaranteeing flawless paper feeding.
2) Experience rapid and robust paper lifting and lowering driven by powerful cylinders.
3) Effortlessly adjust the side, front, and rear baffles with the convenience of one-button electric controls.
4) Rely on the durability of our Taiwanese super-resistant front edge paper feeding wheel, designed for long-lasting performance.
5) Choose between continuous or interval paper feeding with our flexible interval paper feeding device, tailored to your needs.
6) Stay informed and in control with our seven-inch computer touch screen, which displays production volume and counting alarms.
3. Automatic Zeroing Device
1) Both the paper feeding and die-cutting units are equipped with electric, automatic zeroing for precision.
2) Optimize your production with our automatic zeroing device for general cartons, allowing two trial prints to secure the correct position and minimize cardboard waste.
4. Dust Removal Device
1) Elevate your printing quality with our efficient brush dust removal device, expertly removing impurities from the cardboard's printed surface.
2) Our storage order capability reaches up to 999, offering precise and efficient automatic alignment.
3) Simplify your operations with one-key alignment and slot size adjustment.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing roller:
1) Outer Diameter: Measuring a robust 395mm, and extending to an impressive 405mm when including the plate, this diameter ensures optimal performance and precision.
2) Surface Treatment: The steel pipe's surface is meticulously ground and enhanced with a hard chrome plating, ensuring durability and exceptional performance under demanding conditions.
3) Balance Correction: Expertly engineered balance correction guarantees seamless and smooth operation, elevating the reliability of your printing process.
4) Ratchet Mechanism: The ratchet-fixed plate rolling shaft provides steadfast stability and accuracy for high-quality print outcomes.
5) Plate Slot Compatibility: Designed with a full plate hanging slot, it accommodates 9mm hanging plate strips, offering flexibility and ease of use.
6) Plate Loading: Featuring an electrically controlled foot switch for effortless forward and reverse rotation, plate loading and unloading become a breeze.
2. Printing roller:
1) Outer Diameter: With a focused 159mm diameter, it facilitates precise and consistent printing results.
2) Surface Treatment: The surface of this steel pipe is expertly ground and fortified with a hard chrome plating for enhanced durability and performance.
3) Balance Correction: Advanced balance correction technology ensures smooth and uninterrupted operation, perfect for high-demand print environments.
4) Manual Gap Adjustment: Featuring a manual adjustment gap dial for the printing roller, with a versatile adjustment range from 0-12mm to suit various printing needs.
3. Upper and lower rollers for paper feeding:
1) Upper Roller Diameter: The upper roller features a robust 99mm diameter thick-walled steel pipe and is equipped with a quick-adjustment paper guide wheel for enhanced efficiency.
2) Lower Roller: With a 156mm diameter thick-walled steel pipe, its surface is ground and hard chrome plated for durability and efficiency in paper feeding.
3) Manual Gap Adjustment: The paper feeding roller features a manual gap dial adjustment, offering a range from 0-12mm for precise control and adaptability.
4. Steel anilox roller
1) Outer Diameter: With a diameter of φ213, and an optional mesh number of 180, 200, 220, 240, or 260, it provides customizable precision for your printing needs.
2) Surface Treatment: The steel tube's surface is intricately ground, the mesh is pressed, and it is hard chrome plated for superior consistency and longevity.
3) Balance Correction: Precision balance correction ensures smooth operation with consistent dots and uniform inking, crucial for high-quality printing.
4) Wedge Overrunning Clutch: The anilox roller's wedge overrunning clutch ensures even ink distribution and facilitates efficient ink washing.
5) Manual Gap Adjustment: Equipped with a manual anilox gap dial adjustment, offering precise control for optimal printing results.
5. Rubber roller:
1) Outer Diameter: Boasting a diameter of φ200mm, it is designed to deliver high performance and reliability in ink transfer.
2) Surface Treatment: Wrapped in wear-resistant rubber and balanced for superior performance, ensuring long-lasting usage and efficiency.
3) Specialized Grinding: The rubber roller features specialized grinding in the middle and high parts for exceptional ink transfer efficiency.
4) Rubber Hardness: With a hardness range of 60-65 degrees, it ensures optimal performance across various applications.
5) Silent Operation: The Yunmo motor operates silently, enhancing the working environment while maintaining high performance.
6. Phase adjustment mechanism:
1) Innovative Design: Incorporates a planetary gear business structure for precise phase adjustments.
2) Digital Precision: Features a printing phase electric digital 360-degree adjustment, adjustable during operation or stopping for incredible flexibility.
3) Lateral Adjustment: Offers electric adjustment of the lateral position with an adjustment distance of ±10mm, providing unmatched precision.
7. Ink circulation
1) Efficient Operation: The pneumatic diaphragm pump ensures stable ink supply, with easy and quick operation and maintenance, optimizing productivity.
2) Ink Purity: An ink filter is included to effectively filter impurities, maintaining the quality of your printwork.
8. Printing phase fixing device:
1) Clutch Brake System: Equipped with an electromagnetic clutch brake device to ensure secure and precise phase fixing.
2) Phase Locking: When separating the machine for phase adjustment, the brake mechanism limits operation and maintains the original gear position fixed point for accuracy.
9. Oil supply device:
1) Oil Circulation: Features a mechanical oil pump with oil pump oil supply circulation, ensuring consistent lubrication and optimal performance.
2) Experience seamless functionality with our advanced circulating oil supply system. This ensures each gear receives a uniform application of ink, maintaining a balanced oil level across every group for optimal performance.
Three-die cutting section: Unleash precision cutting with our meticulously designed die-cutting solutions, tailored for high-efficiency operations.
1. Die roller (lower roller): The cornerstone of precision, engineered for your exacting requirements in die-cutting applications.
1) This die roller boasts an impressive outer diameter of φ360mm (excluding the die), designed to support high-precision operations.
2) Crafted from premium cast steel, the surface is ground and treated with hard chrome plating, ensuring durability and longevity.
3) Meticulously balanced adjustment mechanisms enhance operational stability, ensuring consistency and precision in your processes.
4) Precision-engineered with screw hole spacing at 50mm*50mm for secure and versatile die attachment.
5) Compatible with dies of a height of 25.4mm, offering flexibility for various cutting demands.
6) Capable of handling a die cutting thickness of 16mm for three-layer boards, and between 13mm to 15mm for five-layer boards, providing versatility across materials.
2. Rubber pad roller (upper roller): Engineered for precision and reliability in die-cutting applications.
1) The outer wall reaches φ388.9mm, crafted for robust performance and durability.
2) Like the die roller, it is made from high-quality cast steel, with a surface that is ground and hard chrome plated for enhanced durability.
3) Balanced adjustment mechanisms are incorporated to ensure smooth, stable, and precise operations.
4) Enjoy the convenience of electric gap adjustment with the die roller, enhancing the precision of your operations.
5) Featuring a pad thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, tailored for precision and efficiency.
3. Transverse movement and repair device: Advanced solutions designed to maximize efficiency and extend pad lifespan.
1) The mechanical transverse mechanism allows for a 40mm movement. The floating device ensures uniform die-cutting, automatically compensating for line speed to distribute pad wear evenly, thus prolonging service life.
2) The electric repair device significantly enhances the reuse rate of pads, allowing them to be repaired up to 3-4 times, optimizing resource efficiency.
3) The pneumatic automatic separation device on the die-cutting roller reduces pad wear, thereby significantly extending service life.
4. Plate-free fixture: Revolutionizing die-cutting with fast, multifunctional interchangeability.
1) Enables rapid interchangeability and a multi-functional approach, allowing conventional box productions without the need for templates.
2) Delivers equivalent results to thin knife slotting, effectively reducing production costs and enhancing efficiency.
3) Equipped with 13 servo motors for precision electrical adjustments of pre-pressure, pressure lines, and plate-free knife ring sizes. Easily adjust slotting sizes by simply inputting the cardboard's dimensions for user-friendly operation.
4. Transmission gear: Engineered for excellence in precision and longevity.
1. Crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided for unmatched durability and performance.
2. Featuring six-level precision, our gears ensure smooth, quiet operation. With hardness rated at HRC55-60, they promise long life and minimal wear, preserving printing color accuracy over extended periods.
3. Keyless connection (expansion sleeve) is used for all machine transmission parts (shaft and gear connection), eliminating connection gaps and ensuring suitability for high-speed operations with significant torque.
5. Oil supply device: The lifeline of your equipment with cutting-edge lubrication solutions.
1) Featuring a mechanical oil pump that ensures a continuous cycle of oil supply, maintaining flawless operation.
2) Our circulation oil supply guarantees uniform oiling of gears, with a balanced oil level across every group for unrivaled performance consistency.
3) Utilizing a closed spray lubrication system, achieve optimal lubrication for enhanced transmission accuracy and longevity.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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