Product Description
1. Paper Feeding Section:
Immerse yourself in a world of advanced technology with our servo pressure-free extended paper feeding front edge. This state-of-the-art innovation gracefully replaces traditional paper guide rubber rollers and embossing rollers with cutting-edge design. Witness cardboard glide seamlessly to the printing roller, thanks to the revolutionary front edge vacuum technology. Our synchronized power input gear, in perfect harmony with the vacuum paper guide wheel's outer circle, simplifies operations and extends auxiliary paper feeding time. This ensures hassle-free adjustments and peak performance every time.
Our paper feeding section features the renowned French Martin front edge paper feeding structure. Experience the convenience of a tilting tabletop that rises effortlessly to facilitate paper feeding. Ingeniously designed with a low front and high back, it minimizes paper jams and prevents cardboard damage. Ideal for single and curved corrugated cardboard, the Martin bellows' snail-type suction blower delivers concentrated power, ensuring perfect alignment for high-strength and heavy cardboards. A light-pressure bearing wheel frame design supports high cardboard stacks, reducing weight load while enhancing bellows speed efficiency.
The groundbreaking pressure-free front edge paper feeding system effectively addresses issues of cardboard damage caused by paper guide rubber rollers. It virtually guarantees up to 100% preservation of the cardboard's physical attributes, offering carton manufacturers a wide range of choices in paper use. By eliminating the traditional roller mechanism, this system safeguards all cardboards during transportation, accomplishing what other systems cannot.
1. Machine Clutch:
1) Safety takes precedence with our electric control machine clutch. A continuous alarm bell ensures operator security by alerting during movement, providing peace of mind.
2) Pneumatic Interlocking Device:
3) Our main motor and fan are equipped with advanced variable frequency motors and controllers, ensuring energy efficiency and smooth starts. With a motor start protection device, reliability is assured.
2. Front Edge Paper Feeding System:
1) This system features suction-assisted paper feeding with an adjustable 7.5KW fan, adapting air volume based on cardboard bend for seamless operations.
2) Utilizing powerful cylinder-driven paper lifting and dropping, it ensures quick and efficient handling of materials.
3) Enjoy the ease of one-button electric adjustments for side, front, and rear baffles, enhancing convenience.
4) Equipped with Taiwan's super-resistant front edge paper feeding wheel, offering unmatched durability and wear resistance.
5) Choose between continuous or interval paper feeding with our versatile interval paper feeding device tailored precisely to your needs.
6) The intuitive seven-inch computer touch screen control displays production volume and counting alerts, boosting operational efficiency.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units feature electric and automatic zeroing, ensuring precision and ease of use.
2) For general carton applications, our automatic zeroing device offers two trial prints for exact positioning, significantly reducing cardboard waste and enhancing accuracy.
4. Dust Removal Device:
1) Our brush dust removal device in the paper feeding section effectively eliminates impurities from the cardboard's printed surface, elevating print quality to new heights.
2) With a storage order capacity of up to 999, our system promises precise and efficient automatic alignment, streamlining operations.
3) Enjoy the simplicity of one-key alignment and slot size adjustment, making ease of use a priority.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) This precision-crafted component boasts an outer diameter of 395mm, extending up to 405mm with the plate's outer diameter for optimal functionality and performance.
2) Showcasing a masterful finish, the surface of the steel pipe is meticulously ground and encased in a layer of hard chrome plating, ensuring superior longevity and exceptional resistance.
3) Our machinery is expertly engineered with balance correction, ensuring smooth and uninterrupted performance for consistent and reliable operations.
4) Featuring a robust ratchet fixed plate rolling shaft, this design is crafted for enhanced stability and precision, optimizing your production efficiency.
5) Boasting a full plate hanging slot, our machine is perfectly designed for use with 9mm hanging plate strips, offering unmatched versatility and user-friendly operation.
6) The process of loading and unloading printing plates is simplified through an electrically controlled foot switch, enabling smooth forward and reverse rotation for maximum convenience.
2. Printing roller:
1) The printing roller is engineered with an outer diameter of 159mm, showcasing precision in design and optimal functionality for premium performance.
2) The surface of the steel pipe is meticulously ground and adorned with hard chrome plating, offering an indomitable combination of durability and a sleek polished finish.
3) Balance correction is meticulously performed, ensuring fluid and consistent operation, delivering exceptional results every time.
4) Experience the versatility of manual adjustment with the printing roller's gap dial, offering a precise adjustment range from 0-12mm to meet all your precision printing needs.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with a substantial outer diameter of 99mm, is constructed from thick-walled steel pipe, featuring a quick-adjustment paper guide wheel for seamless and efficient paper handling.
2) The lower roller, with an outer diameter of 156mm, is built from robust thick-walled steel pipe, complemented by a ground surface and hard chrome plating for long-lasting durability and superior performance.
3) Enjoy precision with manual adjustment of the paper feeding roller's gap dial, providing an accurate adjustment range of 0-12mm for optimal performance.
4. Steel anilox roller
1) This steel anilox roller impresses with an outer diameter of φ213, offering mesh numbers of 180, 200, 220, 240, and 260, allowing for tailored performance to meet your specific needs.
2) Expertly ground, the steel tube's surface features mesh that is precisely pressed, ground, and coated with hard chrome plating, delivering superior inking performance.
3) Balance correction is incorporated to ensure smooth, uniform inking, providing consistent dots for premium print quality.
4) The anilox roller is equipped with a wedge overrunning clutch, effectively distributing and cleaning ink for optimal results.
5) Control the inking process with precision through manual adjustment of the anilox gap dial, ensuring immaculate performance.
5. Rubber roller:
1) The rubber roller is designed with an outer diameter of φ200mm, tailored for efficient ink transfer to meet high-performance demands.
2) Wrapped with wear-resistant rubber and expertly balanced, the roller's steel pipe is crafted for maximum durability and long-term use.
3) Featuring specialized grinding in both the middle and high areas, this roller guarantees superior ink transfer, resulting in outstanding printing results.
4) With rubber hardness meticulously measured between 60-65 degrees, it ensures optimal resilience and long-lasting performance.
5) Enjoy quiet and efficient operation with the Yunmo motor, which incorporates a silent motor for a tranquil printing experience.
6. Phase adjustment mechanism:
1) Engineered with a sophisticated planetary gear business structure, this mechanism assures precise operational control for premium outcomes.
2) Equipped with a 360-degree digital interface, the printing phase adjustment is electrically controlled, allowing adjustments both during operation and standstill.
3) Achieve precise alignment with electric lateral position adjustment, offering a fine-tuning range of ±10mm for unmatched precision.
7. Ink circulation
1) This system is equipped with a pneumatic diaphragm pump, ensuring a stable ink supply while offering effortless maintenance for seamless production.
2) To guarantee pristine ink quality, an ink filter is integrated to efficiently remove impurities, maintaining the highest standards.
8. Printing Phase Fixing Device:
1) Our state-of-the-art device is equipped with an electromagnetic clutch brake, engineered for unparalleled precision control during operation, ensuring flawless performance.
2) When adjustments are required, the advanced brake mechanism securely locks the machine, preserving the original gear position with unrivaled reliability and accuracy.
9. Oil Supply Device:
1) A high-efficiency mechanical oil pump guarantees a steady oil supply circulation, facilitating seamless and uninterrupted machine functionality.
2) The sophisticated circulating oil supply system ensures uniform inking of gears and consistently balanced oil levels across all groups, optimizing the machine's outstanding performance.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) Featuring an impressive outer diameter of φ360mm (excluding die), this precision-crafted component promises peak performance and efficiency.
2) Constructed from durable cast steel, the surface is expertly ground and enhanced with a hard chrome plating for exceptional longevity.
3) Precisely balanced for optimal adjustment, enhancing operational stability and ensuring reliable outcomes.
4) Strategically positioned die fixing screw holes at 50mm*50mm intervals provide ease of operation and setup.
5) Designed to accommodate a versatile die height of 25.4mm, catering to a wide range of applications.
6) Capable of die-cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, adapting to diverse production needs.
2. Rubber Pad Roller (Upper Roller)
1) The outer wall features a measurement of φ388.9mm, offering robust support and precision for superior performance.
2) Crafted from premium cast steel, with a ground surface and hard chrome plating, it promises prolonged durability and exceptional quality.
3) Balanced adjustments enhance operational stability, guaranteeing consistent and reliable performance.
4) Incorporates electric gap adjustment with the die roller for precision control and heightened efficiency in operations.
5) The pad boasts a precise thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, ensuring comprehensive coverage.
3. Transverse Movement and Repair Device:
1) The mechanical transverse movement of 40mm, coupled with a floating device, facilitates automatic line speed compensation, ensuring even die-cutting pad wear and maximizing service life.
2) An advanced electric repair device significantly enhances the reuse rate of pads, permitting each to be repaired 3-4 times, thereby maximizing operational efficiency.
3) The pneumatic automatic separation device of the die-cutting roller dramatically minimizes pad wear, substantially extending service life.
4. Plate-Free Fixture:
1) This versatile multifunctional fixture allows for swift die-cutting exchanges without templates for standard boxes, streamlining the production process efficiently.
2) Achieves identical results as thin knife slotting, significantly reducing production costs with precision.
3) Equipped with 13 high-performance servo motors, this feature permits electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size. By simply inputting the cardboard's dimensions, it enables effortless one-key slotting size adjustments, enhancing convenience and simplicity.
4. Transmission Gear:
1. Crafted from 40Cr high-quality alloy steel, the gear is tempered, ground, and nitrided, ensuring exceptional strength and durability.
2. With a six-level precision design, this component operates smoothly and quietly, boasting hardness from HRC55-60, ensuring long-lasting, low-wear performance that maintains printing color accuracy over time.
3. Experience the cutting-edge innovation of a keyless connection utilizing an advanced expansion sleeve technique. This ingenious integration between all transmission components, such as shaft and gear connections, eliminates any gaps. The result is a flawlessly smooth, high-speed operation that thrives even under the most demanding large torque conditions.
5. Advanced Oil Supply Device:
1) At the heart of this system is a state-of-the-art mechanical oil pump. It ensures a dependable, continuous oil supply cycle, enabling seamless operation and peak efficiency.
2) The meticulously engineered circulation oil supply mechanism provides consistent gear lubrication, maintaining balanced oil levels across all groups. This promotes remarkable longevity and boosts overall machinery efficiency.
3) Harnessing the power of a sophisticated closed spray lubrication system, this approach guarantees impeccable transmission accuracy and significantly extends the machinery's lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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