Product Description
1. Paper Feeding Section:
Step into a realm of sophisticated innovation with our state-of-the-art servo pressure-free extended paper feeding front edge. This revolutionary design eradicates the need for conventional paper guide rubber rollers and embossing rollers, allowing cardboard to glide effortlessly to the printing roller through advanced front edge vacuum technology. The synchronized power input gear aligns perfectly with the vacuum paper guide wheel's outer circle, simplifying operations while extending auxiliary paper feeding time. This ensures hassle-free adjustments and peak performance at every turn.
Our paper feeding section proudly features the renowned French Martin front edge paper feeding structure. Experience seamless paper feeding with a tilting tabletop that effortlessly lifts. Its clever design-low at the front, high at the back-minimizes paper jams and cardboard damage, making it perfect for single and curved corrugated cardboard. The Martin bellows' snail-type suction blower delivers concentrated power, particularly effective for high-strength and heavy cardboards, ensuring flawless alignment. A remarkable light-pressure bearing wheel frame design supports high cardboard stacks, reducing weight load while boosting bellows speed efficiency.
The revolutionary pressure-free front edge paper feeding system triumphantly addresses the challenge of cardboard damage caused by traditional paper guide rubber rollers. This system virtually guarantees up to 100% preservation of the cardboard's physical attributes, offering carton manufacturers a broad spectrum of paper choices. By eliminating conventional roller mechanisms, it safeguards all cardboards during transport, achieving results beyond the reach of other systems.
1. Machine Clutch:
1) Prioritizing safety, our electric control machine clutch is equipped with an alarm bell that rings continuously during movement, ensuring operator security remains uncompromised.
2) Pneumatic Interlocking Device:
3) Our cutting-edge main motor and fan utilize advanced variable frequency motors and controllers, promoting energy efficiency and ensuring smooth starts. Featuring a motor start protection device, reliability is assured at every step.
2. Front Edge Paper Feeding System:
1) With suction-assisted paper feeding, facilitated by an adjustable 7.5KW fan, this system dynamically alters air volume based on cardboard bend for seamless, uninterrupted operations.
2) Harnessing the power of robust cylinder-driven paper lifting and dropping, this system promises rapid and efficient handling, elevating operational productivity.
3) Revel in the convenience of one-button electric adjustments for side, front, and rear baffles, streamlining the customization process.
4) Boasting Taiwan's super-resistant front edge paper feeding wheel, this feature offers unparalleled durability and wear resistance, standing the test of time.
5) Our versatile interval paper feeding device allows you to switch between continuous or interval paper feeding, tailored precisely to your operational needs.
6) The intuitive seven-inch computer touch screen control showcases production volume and counting alerts, significantly enhancing operational efficiency and oversight.
3. Automatic Zeroing Device:
1) Both the paper feeding and die-cutting units are equipped with electric and automatic zeroing features, ensuring unmatched precision and ease of operation.
2) For general carton applications, our automatic zeroing device offers two trial prints, facilitating exact positioning and significantly reducing cardboard waste.
4. Dust Removal Device:
1) Our innovative brush dust removal device in the paper feeding section effectively eradicates impurities from the cardboard's printed surface, elevating print quality to new heights.
2) Boasting a storage order capacity of up to 999, our system ensures precise and efficient automatic alignment, maintaining operational flow.
3) Enjoy the simplicity and convenience of one-key alignment and slot size adjustment, enhancing ease of use and operational fluidity.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) This precision-crafted component features an outer diameter of 395mm, extending to 405mm inclusive of the plate's outer diameter, ensuring optimal functionality and performance.
2) With a masterful finish, the steel pipe's surface is meticulously ground and encased in a layer of hard chrome plating, guaranteeing unrivaled longevity and resistance.
3) Our machinery proudly integrates expert balance correction, ensuring that your operations remain seamlessly smooth and uninterrupted, providing reliability and efficiency at all times.
4) Featuring a meticulously designed ratchet fixed plate rolling shaft, this machinery enhances operational stability and precision, setting a new standard for performance.
5) Equipped with a versatile full plate hanging slot, this machine is expertly designed to accommodate 9mm hanging plate strips, making it adaptable and user-friendly.
6) Experience effortless handling with our electrically controlled foot switch that simplifies loading and unloading of printing plates, offering smooth forward and reverse rotation.
2. Printing roller:
1) This component stands out with an outer diameter of 159mm, epitomizing the pinnacle of precision in both design and performance, ensuring excellence in every print.
2) The steel pipe's surface is refined to perfection with fine grinding and hard chrome plating, showcasing unmatched durability and a flawless finish.
3) Our advanced balance correction facilitates smooth, consistent operation, delivering exceptional results that set a benchmark in printing quality.
4) Offering manual adjustment, the printing roller's gap dial provides a versatile adjustment range from 0-12mm, ensuring precision in every print.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with a robust outer diameter of 99mm, is crafted from thick-walled steel pipe, featuring a quick-adjustment paper guide wheel for seamless handling of paper.
2) The lower roller impresses with its 156mm outer diameter, constructed from thick-walled steel pipe, ground surface, and hard chrome plating, ensuring durability and peak performance.
3) Enjoy precise paper feeding with the manual adjustment feature of the gap dial, offering an exact adjustment range of 0-12mm.
4. Steel anilox roller:
1) With an impressive outer diameter of φ213, this roller provides mesh numbers ranging from 180 to 260, allowing for customizable performance to meet your specific needs.
2) The steel tube is masterfully ground, with mesh precision pressed, reground, and hard chrome plated, ensuring exceptional inking performance and longevity.
3) Balance correction ensures smooth, uniform inking with consistent dot application, guaranteeing premium printing quality every time.
4) Equipped with a wedge overrunning clutch, the anilox roller evenly distributes and efficiently cleans ink, enhancing overall printing quality.
5) Enjoy precise control over the inking process with manual adjustment of the anilox gap dial, ensuring optimal printing results.
5. Rubber roller:
1) With an outer diameter of φ200mm, the rubber roller is optimized for efficient and consistent ink transfer, elevating your printing standards.
2) Expertly wrapped with wear-resistant rubber and balanced, this roller ensures maximum durability and superior ink transfer for impeccable results.
3) Specialized grinding in the middle and high areas guarantees superior ink transfer, delivering outstanding printing results every time.
4) The rubber hardness is precisely calibrated between 60-65 degrees, ensuring optimal resilience and unmatched performance.
5) Our Yunmo motor features a silent motor, providing quiet yet efficient operation that enhances user experience and productivity.
6. Phase adjustment mechanism:
1) Experience precise operational control with our sophisticated planetary gear business structure, designed for excellence in performance.
2) The printing phase adjustment is electrically controlled with a 360-degree digital interface, allowing for precise adjustments both during operation and when halted.
3) Electric lateral position adjustment offers a fine-tuning range of ±10mm, ensuring precise alignment and superior print accuracy.
7. Ink circulation:
1) Our pneumatic diaphragm pump offers a stable ink supply with effortless maintenance, ensuring consistent, uninterrupted operations.
2) Featuring an integrated ink filter, impurities are efficiently removed, guaranteeing pristine ink quality and superior print results.
8. Printing phase fixing device:
1) Equipped with a state-of-the-art electromagnetic clutch brake, our machine guarantees precision control, assuring operators of seamless and accurate performance every time.
2) When adjustments in phase are necessary, our robust brake mechanism confidently secures the machine, preserving the original gear position with exceptional reliability, ensuring smooth and uninterrupted operations.
9. Oil supply device:
1) Our cutting-edge mechanical oil pump is engineered to deliver a consistent flow of oil, facilitating flawless machine operation by ensuring seamless oil circulation.
2) The sophisticated circulating oil supply system guarantees uniform inking of gears, while maintaining balanced oil levels across all groups, enhancing overall machine performance.
Three-die cutting section
1. Die roller (lower roller)
1) With an impressive outer diameter of φ360mm (exclusive of die), this precision-engineered component is designed to deliver outstanding performance and reliability.
2) Constructed from high-grade cast steel, the surface is expertly ground and fortified with a hard chrome plating, ensuring unmatched durability and longevity.
3) Meticulously balanced for precise adjustment, this feature enhances operational stability, guaranteeing consistent and superior results.
4) Strategically spaced die fixing screw holes at 50mm*50mm intervals facilitate effortless setup and user-friendly operation.
5) Engineered to accommodate a die height of 25.4mm, offering remarkable versatility across various applications.
6) Capable of die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, expertly adapting to a diverse range of needs.
2. Rubber pad roller (upper roller)
1) Designed with an outer wall dimension of φ388.9mm, this component ensures exceptional support and precision in every operation.
2) Crafted from superior cast steel, featuring a ground surface and fortified with hard chrome plating, this roller promises extended operational life and resilience.
3) Balanced for optimal adjustments, this feature ensures enhanced stability, delivering consistent and dependable operations.
4) Outfitted with an electric gap adjustment feature with the die roller, it offers unparalleled precision control and operational efficiency.
5) The pad boasts a precise 8mm thickness, complemented by an outer diameter of φ404.9mm and a width of 250mm, ensuring comprehensive coverage and top-tier performance.
3. Transverse movement and repair device:
1) Enabling mechanical transverse movement of 40mm, paired with a floating device, this feature allows automatic compensation for line speed, ensuring uniform die-cutting pad wear and maximizing service life.
2) Our advanced electric repair device dramatically increases the reuse rate of pads, allowing them to be expertly repaired 3-4 times, significantly boosting efficiency.
3) With the pneumatic automatic separation device of the die-cutting roller, pad wear is minimized, remarkably extending its service life and ensuring consistent performance.
4. Plate-free fixture:
1) This versatile, multifunctional fixture facilitates quick die-cutting interchange without the need for templates for standard boxes, streamlining operational efficiency.
2) Delivers comparable results to thin knife slotting, greatly reducing production costs while maintaining high quality.
3) Equipped with 13 servo motors, this innovative feature allows for electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). By inputting cardboard dimensions, it enables seamless one-key slotting size adjustments, highlighting ease and convenience.
4. Transmission gear:
1. Constructed from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided, providing exceptional strength and durability for long-lasting performance.
2. Offering six-level precision, this component ensures smooth and quiet operation, with hardness ranging from HRC55-60. It delivers enduring performance with low wear, maintaining printing color accuracy over time.
3. Elevate your operational excellence with our sophisticated engineering that integrates a keyless connection (expansion sleeve) across all transmission components, such as the shaft and gear connection. This groundbreaking design eradicates any connection gaps, ensuring seamless and consistent high-speed functionality even under substantial torque conditions.
5. Premium Oil Supply Device:
1) Our system is equipped with a cutting-edge mechanical oil pump, providing a dependable and continuous oil supply cycle that ensures flawless machinery operation.
2) The advanced circulation oil supply mechanism is designed to deliver uniform lubrication to all gears, maintaining optimal oil levels across every group. This promotes enhanced durability and operational efficiency.
3) With our state-of-the-art closed spray lubrication system, experience unparalleled transmission precision while significantly extending the machinery's lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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