Product Description
1. Paper feeding section:
Experience unmatched precision with our advanced servo pressure-free extended paper feeding front edge! Ingeniously designed to eliminate the need for paper guide rubber rollers and embossing roller pressure feeding, this feature ensures seamless cardboard transfer directly to the printing roller via the front edge vacuum. Our power input gear of the intermittent divider aligns perfectly with the outer circle of the vacuum paper guide wheel, making manual adjustments a thing of the past. With extended auxiliary paper feeding time and effortless adjustment capabilities, streamline your production process like never before.
Revolutionize your paper feeding operations with our innovative French Martin front edge paper feeding structure. Designed for superior performance, the table top tilts expertly during the lifting process-low at the front, high at the back-minimizing risks of paper jams or damage, especially with single and curved corrugated cardboard. Our robust Martin bellows, a snail-type suction blower, delivers concentrated, powerful suction, expertly handling high-strength or heavier cardboards with precision. The pressure-free section's light-pressure bearing wheel frame design ensures smooth lifting and lowering, enhancing overall efficiency and reducing weight load significantly.
Our state-of-the-art pressure-free front edge paper feeding system is your cardboard's best friend! By eradicating the paper guide rubber roller, we effectively prevent damage to your precious cardboard, maintaining its pristine condition and ensuring near-perfect physical indicators. This innovation offers carton manufacturers unparalleled flexibility in choosing paper types. Without the cumbersome paper guide rubber roller conveying mechanism, your cardboard remains unscathed during transport, achieving what other mechanisms simply cannot-reliable protection and pristine condition throughout.
1. Machine clutch:
1) Safety is paramount with our electric control machine clutch. An alarm bell rings continuously during movement, ensuring operators are always alert and secure throughout the process.
2) A sophisticated pneumatic interlocking device enhances safety and reliability, exemplifying engineering excellence.
3) With the integration of variable frequency motors and controllers, the main motor and fan offer energy-efficient performance, smooth start-up, and are equipped with robust motor start protection devices, setting new standards in operational excellence.
2. Front edge paper feeding system
1) Our suction-assisted paper feeding system, powered by a 7.5KW fan, offers adjustable air volume to match cardboard bending, ensuring flawless and consistent paper feeding every time.
2) Experience power and precision with our cylinder-driven paper lifting and dropping mechanism, engineered for speed and strength.
3) Effortlessly achieve precision with one-button electric adjustment for the side, front, and rear baffles, enhancing operational efficiency.
4) Rely on our Taiwan super-resistant front edge paper feeding wheel, designed to be durable and wear-resistant, ensuring longevity and reliability.
5) Our interval paper feeding device offers flexibility with continuous or interval paper feeding options, tailored to meet your specific needs.
6) Intuitive control is at your fingertips with our seven-inch computer touch screen, displaying production volume and counting alarms, for seamless operation management.
3. Automatic zeroing device
1) Our paper feeding and die-cutting units redefine precision with electric and automatic zeroing, ensuring flawless alignment every time.
2) For general cartons, our automatic zeroing device allows for quick adjustments with just two trial prints, significantly reducing cardboard waste and maximizing efficiency.
4. Dust removal device
1) Elevate your printing quality with our brush dust removal device, expertly designed to clear away impurities from the cardboard's printed surface, ensuring pristine results.
2) Experience precision with our system's storage order capabilities, accommodating up to 999 entries with accurate and efficient automatic alignment.
3) Enjoy the convenience of one-key alignment and one-key slot size adjustment, simplifying operations and maximizing productivity.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The outer diameter is precisely crafted at 395mm, elegantly extending to 405mm when including the plate diameter. This meticulous design ensures compatibility and flawless integration.
2) The steel pipe surface is expertly ground and enveloped in a sophisticated layer of hard chrome plating, offering a polished finish and enhanced durability.
3) With precision balance correction, our machinery guarantees smooth and seamless operation, reducing vibration and ensuring reliability.
4) Experience the robustness of our ratchet fixed plate rolling shaft, engineered for stability and precision in plate handling.
5) Our full plate hanging slot is designed to accommodate 9mm hanging plate strips, providing versatility and ease of use for varied printing needs.
6) Enjoy effortless control with our electrically operated foot switch, allowing for forward and reverse rotation while loading and unloading printing plates.
2. Printing roller:
1) The outer diameter of the printing roller is meticulously measured at 159mm, ensuring precision and consistency.
2) The printing roller's steel pipe surface is finely ground and hard chrome plated, ensuring longevity and superior performance.
3) Enjoy the benefits of balance correction that provides smooth operations, minimizing wear and tear and ensuring durable usage.
4) Manual gap dial adjustment for the printing roller offers a customizable range of 0-12mm, enabling precise control over printing parameters.
3. Upper and lower rollers for paper feeding:
1) The upper roller features an outer diameter of 99mm in a sturdy thick-walled steel pipe, complete with a quick-adjustment paper guide wheel for efficiency.
2) The lower roller boasts a substantial 156mm outer diameter with a thick-walled steel pipe, its surface expertly ground and hard chrome plated for a polished finish.
3) Enjoy the flexibility of manual gap dial adjustment for the paper feeding roller, with an adjustment range of 0-12mm for precision.
4. Steel anilox roller
1) The steel anilox roller features an outer diameter of φ213, with optional mesh numbers ranging from 180 to 260, catering to diverse printing needs.
2) This roller's steel tube surface is expertly ground with precisely pressed mesh, hard chrome plated for an immaculate finish and durability.
3) Balance correction ensures not just smooth operation, but consistent dots and uniform inking, elevating print quality.
4) Equipped with a wedge overrunning clutch, the anilox roller evenly distributes and efficiently washes ink, optimizing performance.
5) Manual anilox gap dial adjustment allows for precise control, adapting to various printing requirements.
5. Rubber roller:
1) The rubber roller is expertly designed with an outer diameter of φ200mm, ensuring reliable and consistent performance.
2) Its steel pipe is wrapped in wear-resistant rubber and perfectly balanced, enhancing durability and functionality.
3) Specially ground in the middle and high parts, the rubber roller ensures superior ink transfer and exceptional print outcomes.
4) The rubber hardness is precisely calibrated between 60-65 degrees, offering optimal performance and resilience.
5) Equipped with a Yunmo motor, this roller features a silent motor, providing a quiet and efficient operational environment.
6. Phase adjustment mechanism:
1) Our planetary gear business structure is designed for robust performance and seamless integration into your printing processes.
2) Experience the convenience of electric digital 360-degree printing phase adjustment, operable both during operation and when stopped.
3) Electric lateral position adjustments offer a range of ±10mm, providing precision and adaptability to meet your specific printing needs.
7. Ink circulation
1) Our pneumatic diaphragm pump ensures a stable ink supply, with user-friendly operation and maintenance for efficiency.
2) The ink filter is adept at filtering impurities, maintaining the purity and quality of your ink supply for superior prints.
8. Printing phase fixing device:
1) The electromagnetic clutch brake device ensures steadfast control and precision during phase adjustments.
2) While adjusting phases, the brake mechanism limits machine operations, preserving the original gear position for reliability.
9. Oil supply device:
1) Featuring a mechanical oil pump, this device circulates oil efficiently, ensuring a consistent supply for optimal gear lubrication.
2) With a circulating oil supply, each gear is evenly inked and the oil level maintained across groups, promoting smooth and efficient operation.
Experience precision with our advanced three-die cutting section, engineered for excellence.
1. Die roller (lower roller): The foundation of flawless cuts.
1) Robust design with an outer diameter of φ360mm, excluding the die, tailored for precision.
2) Crafted from premium cast steel, with a surface that's ground and hard chrome-plated for durability.
3) Strategically balanced for enhanced operational stability and seamless performance.
4) Featuring 50mm*50mm intervals between die fixing screw holes for perfect alignment.
5) Compatible with an applicable die height of 25.4mm, ensuring versatility.
6) Capable of die cutting with a thickness of 16mm for three-layer boards, and 13mm-15mm for five-layer boards, offering flexibility.
2. Rubber pad roller (upper roller): For superior contact and precision.
1) Encompassing an outer wall diameter of φ388.9mm, designed for optimal performance.
2) Constructed from cast steel, with a surface that's ground and hard chrome-plated for lasting resilience.
3) Engineered for stability with balanced adjustment, ensuring smooth operations.
4) Featuring electric gap adjustments with the die roller for meticulous precision.
5) Equipped with an 8mm thick pad, an outer diameter of φ404.9mm, and a width of 250mm, tailored for excellence.
3. Transverse movement and repair device: For seamless wear management and longevity.
1) Mechanical transverse movement of 40mm, with a floating device and uniform die-cutting scale that automatically compensates for line speed, ensuring even pad wear and extended lifespan.
2) Utilizes an electric repair device to significantly enhance the reuse rate of pads, allowing for 3-4 repairs.
3) Features a die-cutting roller pneumatic automatic separation device, minimizing pad wear and maximizing service life.
4. Plate-free fixture: Innovatively designed for efficiency.
1) Offers die-cutting with fast interchangeable multi-functions, eliminating the need for templates with conventional boxes.
2) Mirrors the effectiveness of thin knife slotting, optimizing production costs.
3) Harnessing the power of 13 servo motors for electric adjustments of pre-pressure, pressure line, and plate-free knife ring size, with a knife line separation structure. Achieves one-key slotting adjustment by simply entering the cardboard's length, width, and height, making it user-friendly.
4. Transmission gear: The powerhouse of precision.
1. Meticulously crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided for superior performance.
2. Boasting six-level precision, enabling smooth operation with minimal noise, a hardness of HRC55-60, extended longevity, reduced wear, and unwavering printing color accuracy.
3. The entire machine's transmission parts, with keyless shaft and gear connections (expansion sleeve), ensure gap elimination, ideally suited for long-term, high-speed, large-torque operations.
5. Oil supply device: Ensuring seamless operation.
1) Employs a mechanical oil pump for a structured oil supply cycle, maintaining efficiency.
2) Features a circulation oil supply for consistent gear lubrication and balanced oil levels across each group.
3) Utilizes a closed spray lubrication system for safeguarding transmission accuracy and extending service life.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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