| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery epitomizes cutting-edge innovation in packaging technology, merging multi-color, high-precision output with eco-friendly and energy-efficient protocols, all underpinned by intelligent control systems. Primarily designed to cater to the needs of cartons, paper boxes, and flexible packaging industries, this advanced equipment boasts a sophisticated configuration of five autonomous printing units paired with a multifunctional efficiency unit (capable of glazing, die-cutting, or spot color applications). This setup enables seamless one-pass processing and surface treatment of intricate designs, significantly elevating both production efficiency and print quality. Dive deeper into its prowess as we explore its core technological features, diverse application scenarios, and key performance metrics:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Harnesses the power of FLEXO flexographic technology, each module adeptly utilizing water-based inks that comply with stringent EU REACH standards. With VOC emissions maintaining a low threshold of under 100 ppm, this unit is ideally suited for sensitive packaging applications, including food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Employing a sophisticated servo motor drive and 360° electric phase fine-tuning, the system achieves an exceptional color registration precision of ±0.5mm on flat cardboard. It can print text as minuscule as 1.5mm, while ensuring dot reproduction is accurate to ±0.1mm.
Quick Plate Change Design: The system's innovative pneumatic locking coupled with a track sliding structure allows for rapid plate changes in under 10 minutes. Impressively, the anilox roller can be swapped without halting the machine's operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Features an integrated chamber scraper glazing system, capable of both partial and complete glazing. This module heightens surface gloss and wear resistance, achieving drying speeds of 30 meters per minute for maximum efficiency.
Die-Cutting/Slotting Function: Select models come equipped with a coordinated die-cutting unit, adept in creasing, slotting, and die-cutting corrugated cardboard, thereby lessening reliance on subsequent processing stages.
Spot Color Printing Expansion: The versatile sixth unit can be customized to serve as a dedicated spot color channel, fulfilling specific printing requirements for special inks, including metallic and fluorescent hues.
Intelligent Automation Control System
PLC + Touch Screen Operation: Powered by Siemens PLC and a 10.4-inch color touch screen interface, this system supports parameter presets, fault diagnostics, as well as comprehensive production data analysis, encompassing output and energy consumption metrics.
Remote Monitoring (Optional): An advanced Industrial Internet of Things (IIoT) module facilitates remote monitoring capabilities, delivering real-time equipment status updates, early warning notifications, and OTA firmware upgrades, all contributing to reduced operational and maintenance costs.
Tension Closed-Loop Control: Equipped with a tension sensor and servo motor linkage, it precisely regulates paper tape tension in real-time, effectively preventing any printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Integrating an adjustable hot air drying module (temperature range: 50-120ºC), complemented by infrared radiation for auxiliary drying, this system achieves impressive drying speeds of 30 meters per minute, accommodating a variety of materials including films and papers.
Ink Zero Waste System: A standout feature, the rubber wheel idles automatically when the machine halts, while a pneumatic diaphragm pump, paired with an independent ink-distributing motor, facilitates rapid ink color changes (<5 minutes) and full ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (customizable) - Perfectly accommodates three, five, and even seven-layer corrugated cardboard along with wide-width films, ensuring versatility across diverse materials.
Applicable Materials: From cardboard (150-600gsm) to corrugated paper (1.5-11mm), including plastic films (PE/PET) and aluminum foil, this machine supports a vast array of packaging substrates.
Mechanical Speed: Ranging from 10-70 meters per minute (stepless speed regulation), the machinery offers precise low-speed debugging coupled with high-speed production efficiency to meet diverse operational demands.
Achieve unparalleled precision with our High-Speed High-Definition Ink Printing Machine, boasting industry-leading color registration accuracy of ±0.5-0.8mm. This extraordinary feature caters to the meticulous demands of fine pattern printing, ensuring your prints are nothing short of perfection.
Our machine operates on a 380V/50Hz power supply with a total power range of 25-40kW. Its innovative energy-saving design allows for a remarkable 15% power reduction compared to traditional equipment, making it an eco-friendly choice without compromising on performance.
With dimensions spanning 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our machine's modular design ensures seamless integration into any workshop layout. Experience effortless maintenance and adaptability, enhancing your operational efficiency.
3. Application areas and typical scenarios
Packaging printing
Our machine excels in carton and paper box printing, enabling vibrant multi-color graphics and glazing in a single run. Ideal for the production of e-commerce logistics boxes and gift boxes, it delivers visually stunning results every time.
Specializing in soft packaging, our machine supports high-precision printing on film materials, perfectly suited for food bags and daily chemical packaging bags. Achieve crisp and clear prints that elevate your branding.
Labels and logos
For industrial labels, our machine offers exceptional two-color overprinting capabilities for batch numbers and QR codes, ensuring color accuracy that meets stringent GMP certification requirements.
Enhance product security with our anti-counterfeiting labels, combining spot color printing and local glazing to significantly boost anti-counterfeiting performance and maintain brand integrity.
Special material processing
Our machine is engineered for high-precision printing on aluminum foil and composite materials, making it ideal for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Experience the convenience of modular wearing parts with standardized interfaces for easy replacement. Key components like chains and gears are built to last, ensuring a lifespan exceeding 8,000 hours, minimizing downtime and reducing maintenance costs.
Safety is paramount with our fully enclosed protective cover, featuring grating sensors and emergency stop buttons. Anti-winding shields on transmission parts meet CE safety standards, ensuring a secure operating environment for operators.
Data management
Stay informed with our robust data management capabilities, offering real-time recording of essential metrics such as printing speed, ink usage, and downtime. This data supports comprehensive production efficiency analysis, optimizing your workflow.
Our machine's CIP4 data interface seamlessly connects to your enterprise ERP system, facilitating the smooth transmission of orders and process parameters, streamlining your operational processes.
V. After-sales service and certification
Enjoy peace of mind with our comprehensive after-sales service, including a 1-year whole machine warranty (core components extended to 2 years). We offer unparalleled support with 7×24 hours remote diagnosis and engineer on-site service within 48 hours for domestic customers.
Our commitment to environmental responsibility is demonstrated by our water-based ink passing EU REACH certification and our equipment's compliance with the ISO 14001 environmental management system.
Rest assured with our quality certification, as our machine is CE certified and features key components, such as motors and sensors, sourced from reputable imported brands, ensuring reliability and superior performance.
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