Customization: | Available |
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After-sales Service: | / |
Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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1. Main Parts:
No. Name Brand Remarks
01 Machine head servo motor
02 Paper feeding servo motor
03 Injection unit servo motor
04 PLC, photoelectric switch, proximity switch
05 Machine head reducer
06 Contactor, circuit breaker, intermediate relay
07 Inverter
08 Nail head assembly Taiwan parts assembly
09 Cylinder, solenoid valve
10 Touch screen
11 Blade German alloy tungsten steel wear-resistant
12 Bottom mold German alloy tungsten steel corrosion-resistant
2. Detailed Description:
The Durable Gluing and Stitching Machine with International Frequency Converter System is a marvel of industry-leading innovation and efficiency. This fully automatic nailing machine is masterfully engineered, consisting of five core units: the paper feeding unit, folding unit, nailing box unit, counting output unit, and electrical control unit. Utilizing a PLC control interface, operators can input data seamlessly through the touch screen, while the precision of the nailing part is governed by the advanced servo motor technology. This ensures a simple yet highly reliable operation, where tasks such as paper feeding, folding, correcting, nailing, counting, and stacking output are executed automatically and efficiently. The machine permits synchronous adjustment of both the front and back, with the convenience of order storage. It expertly addresses the traditional disadvantages encountered in gluer and nailer assembly machines by separating the main machine nailing and gluing functions vertically, featuring one-key conversion for left and right horizontal movement. This unique setup allows for independent and more efficient operation of nailing and gluing tasks, resulting in faster adjustments and enhanced productivity. By embodying cutting-edge technology and unmatched quality, this machine stands as a testament to modern engineering excellence.
A. Paper Feeding Part:
1. The main motor is equipped with variable frequency speed regulation, ensuring a noiseless system with flexible and stable speed adjustments.
2. Utilizing imported porous skin, the machine guarantees stable, efficient, and accurate transportation of cardboard.
3. Electrically adjustable, the paper feeding part caters to the diverse paper supply requirements of various carton specifications, ensuring convenience and speed.
4. Fitted with a side slapping device, the system ensures perfect alignment in paper feeding, preventing skewing.
B. Folding Part:
1. Seamlessly linked with the paper feeding part, this section features variable frequency speed regulation, enabling synchronized adjustment of folding and paper feeding pressure lines.
2. The folding mechanism utilizes an imported porous belt for cardboard transportation, ensuring flawless automatic folding and adsorption throughout the process. This integrated system efficiently prevents skewed, slipped, or stacked paper issues, even when working with challenging materials such as weighted, coated, or glazed boxes, significantly enhancing machine stability and efficiency.
C. Correction Unit:
1. Prior to nailing, this unit's shaping device meticulously aligns and prepares the folded carton, ensuring that the final product is perfectly aligned with no scissor edges.
2. Driven by a servo motor, the correction unit delivers precise alignment and shaping actions.
D. Nailing Box Unit:
1. Crafted from specialized materials, the nailing machine head boasts exceptional wear resistance, ensuring longevity and durability.
2. Its standout feature is the direct drive of the machine head by a servo motor, providing stable, accurate, and reliable speed control.
3. Equipped with an automatic wire feeding device, the nailing line employs 2 reels of 20kg large flat wire, reducing downtime for wire changes and significantly boosting production efficiency.
4. This versatile machine can perform a multitude of operations on cartons, including single nailing, double nailing, reinforcement nailing, as well as head and tail nailing.
5. Capable of achieving an impressive nailing speed of up to 700 nails per minute, this machine sets new standards in industrial productivity.
E. Counting, Stacking, and Output Section:
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Maximum size (A+B) X2 (mm) 2400mm (gluing) 2600mm (nailing) 2600mm | Maximum size (A+B) X2 (mm) 2400mm (gluing) 2600mm (nailing) 2600mm | Maximum size (A+B) X2 (mm) 2400mm (gluing) 2600mm (nailing) 2600mm |
Minimum size (A+B) X2 (mm) 780mm 1060mm | Minimum size (A+B) X2 (mm) 780mm 1060mm | Minimum size (A+B) X2 (mm) 780mm 1060mm |
Maximum size (C+D+C) (mm) 1000mm 1000mm | Maximum size (C+D+C) (mm) 1000mm 1000mm | Maximum size (C+D+C) (mm) 1000mm 1000mm |
Minimum size (C+D+C) (mm) 340mm 530mm | Minimum size (C+D+C) (mm) 340mm 530mm | Minimum size (C+D+C) (mm) 340mm 530mm |
Minimum swing cover C (mm) 25mm 25mm | Minimum swing cover C (mm) 25mm 25mm | Minimum swing cover C (mm) 25mm 25mm |
Maximum swing cover C (mm) 320mm 320mm | Maximum swing cover C (mm) 320mm 320mm | Maximum swing cover C (mm) 320mm 320mm |
Maximum width B (mm) 480mm 480mm | Maximum width B (mm) 480mm 480mm | Maximum width B (mm) 480mm 480mm |
Minimum width B (mm) 165mm (nailing) 140mm (gluing) 250mm | Minimum width B (mm) 165mm (nailing) 140mm (gluing) 250mm | Minimum width B (mm) 165mm (nailing) 140mm (gluing) 250mm |
Maximum length A (mm) 820mm 820mm | Maximum length A (mm) 820mm 820mm | Maximum length A (mm) 820mm 820mm |
Machine power (kw) 22kw 22kw | Machine power (kw) 22kw 22kw | Machine power (kw) 22kw 22kw |
Minimum length A (mm) 200mm 280mm | Minimum length A (mm) 200mm 280mm | Minimum length A (mm) 200mm 280mm |
Maximum height D (mm) 650mm 650mm | Maximum height D (mm) 650mm 650mm | Maximum height D (mm) 650mm 650mm |
Minimum height D (mm) 200mm 200mm | Minimum height D (mm) 200mm 200mm | Minimum height D (mm) 200mm 200mm |
Nail tongue width E (mm) 30-40mm 30-40mm | Nail tongue width E (mm) 30-40mm 30-40mm | Nail tongue width E (mm) 30-40mm 30-40mm |
Machine length (mm) 13000mm 13000mm | Machine length (mm) 13000mm 13000mm | Machine length (mm) 13000mm 13000mm |
Machine width (mm) 3800mm 3800mm | Machine width (mm) 3800mm 3800mm | Machine width (mm) 3800mm 3800mm |
Machine weight (T) 8.5T 8.5T | Machine weight (T) 8.5T 8.5T | Machine weight (T) 8.5T 8.5T |
Machine speed (nail/min) 700 nails/min 700 nails/min | Machine speed (nail/min) 700 nails/min 700 nails/min | Machine speed (nail/min) 700 nails/min 700 nails/min |
Order number 1-99 1-99 | Order number 1-99 1-99 | Order number 1-99 1-99 |
Nail distance (mm) 30-80mm 30-80mm | Nail distance (mm) 30-80mm 30-80mm | Nail distance (mm) 30-80mm 30-80mm |
Nail box speed 55m/min 55m/min | Nail box speed 55m/min 55m/min | Nail box speed 55m/min 55m/min |
Glue box speed 120m/min 120m/min | Glue box speed 120m/min 120m/min | Glue box speed 120m/min 120m/min |