Product Description
1. Paper feeding section:
Introducing an ingeniously crafted paper feeding system from Changda Canghai Trading (Zhangzhou) Co., Ltd., featuring a sophisticated servo pressure-free extended paper feeding front edge. This advanced design eliminates traditional constraints, such as rubber rollers and embossing roller pressure feeding. By utilizing cutting-edge front edge vacuum technology, cardboard is seamlessly transferred to the printing roller. The precision power input gear aligns with the vacuum paper guide wheel, creating a flawless system that negates the need for pressure adjustments. This innovation maximizes auxiliary paper feeding time and simplifies the adjustment process, ensuring efficient operation of the Electric Four-Color High-Speed Printer with Internationally Renowned Button.
The paper feeding section proudly incorporates the celebrated French Martin front edge paper feeding structure, featuring a remarkable table top tilting lifting mechanism. This design ensures smooth and seamless paper feeding by tilting the table top lower in the front and higher in the back, effectively minimizing paper jams and cardboard damage, especially for single corrugated and curved cardboard. The snail-type suction blower, known as the Martin bellows, delivers powerful suction to manage high-strength and heavier cardboard with precision, preventing skewing during feeding. The innovative light-pressure bearing wheel frame design enhances table elevation with ease, significantly reducing operational load and boosting performance in the pressure-free section.
Our revolutionary pressure-free front edge paper feeding system redefines traditional methods by entirely eliminating the risk of cardboard damage associated with paper guide rubber rollers. This forward-thinking system maintains the physical integrity of cardboard, offering manufacturers unparalleled flexibility in paper selection. By dismissing the need for paper guide roller mechanisms, this solution ensures that all cardboards are safely transported without damage, achieving a level of protection unmatched by other systems.
1. Machine clutch:
1) The machine clutch, designed with an intuitive electric control, includes an alarm bell that provides continuous alerts during operation, ensuring maximum operator safety.
2) It comes equipped with a reliable pneumatic interlocking device to enhance the safety protocols.
3) Featuring cutting-edge variable frequency motor technology, the main motor and fan work alongside a variable frequency controller, promoting energy efficiency, ensuring smooth start-ups, and are paired with a robust motor start protection device.
2. Front edge paper feeding system
1) Our system enhances paper feeding by employing suction-assistance. With a powerful 7.5KW fan, it offers adjustable air volume to cater to varying cardboard bending degrees, ensuring seamless and efficient operations.
2) The system's rapid and robust paper lifting and dropping mechanisms are powered by dependable cylinders, ensuring swift operation.
3) Experience the ultimate convenience with one-button electric adjustments for side, front, and rear baffles, simplifying operational processes.
4) Renowned for its durability and wear resistance, the Taiwan super-resistant front edge paper feeding wheel offers outstanding performance and longevity.
5) A versatile interval paper feeding device is incorporated, offering the flexibility of continuous or interval feeding to meet specific operational needs.
6) The state-of-the-art seven-inch computer touch screen control not only displays production volume but also offers counting alarms with impeccable ease.
3. Automatic zeroing device
1) Both paper feeding and die-cutting units boast electric and automatic zeroing features for unmatched precision.
2) Crafted for general carton use, the automatic zeroing device allows for adjustments with just two trial prints, significantly reducing cardboard waste and enhancing operational efficiency.
4. Dust removal device
1) This innovative brush dust removal device, located in the paper feeding section, efficiently cleanses the printed surface of cardboard, elevating print quality to new heights.
2) Impressively, the system can store up to 999 entries for precise and efficient automatic alignment, ensuring peak performance at all times.
3) Enjoy the luxury of one-key alignment and slot size adjustments, offering unparalleled convenience in operations.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) Meticulously crafted, the printing roller boasts an outer diameter of 395mm, with a comprehensive outer diameter of 405mm, ensuring unmatched precision, reliability, and durability in every operation.
2) The steel pipe's surface exudes excellence with its high-quality ground finish complemented by superior hard chrome plating, ensuring unparalleled strength and enduring longevity.
3) Expertly executed balance correction facilitates seamless and flawless operation, driving maximum efficiency with every use.
4) Featuring a robust ratchet-fixed plate rolling shaft, this essential component guarantees steadfast stability and unwavering reliability throughout its use.
5) A meticulously designed full plate hanging slot is available, perfectly accommodating 9mm hanging plate strips, enhancing versatility and functionality.
6) The sophisticated loading and unloading of printing plates are effortlessly managed with an electrically controlled foot switch, ensuring smooth forward and reverse rotation with ease.
2. Printing roller:
1) The outer diameter, precisely measured at 159mm, is crafted to deliver optimal performance and exceptional results.
2) The steel pipe's surface integrity is preserved with a high-quality ground finish and robust hard chrome plating, ensuring superior durability.
3) Balance correction guarantees smooth operation, significantly boosting the roller's efficiency for heightened performance.
4) The printing roller's gap dial allows for manual adjustment within a 0-12mm range, providing users with precise control and customization.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with an outer diameter of 99mm, constructed from thick-walled steel pipe, features a quick-adjust paper guide wheel for enhanced usability.
2) The lower roller, boasting an outer diameter of 156mm, is crafted from durable thick-walled steel, finished with surface grinding and hard chrome plating for superior longevity.
3) Manual gap dial adjustment for the paper feeding roller, within a precise 0-12mm range, ensures refined and accurate paper management.
4. Steel anilox roller
1) Meticulously crafted, the outer diameter is φ213, with a selection of mesh numbers ranging from 180 to 260, catering to varied applications.
2) The steel tube's ground surface with pressed mesh, fortified by hard chrome plating, assures optimal performance and durability.
3) Balance correction ensures the anilox roller delivers smooth operation with consistent dots and uniform inking, enhancing print quality.
4) Innovatively equipped with a wedge overrunning clutch, the anilox roller ensures even ink distribution and simplifies cleaning processes.
5) Manual anilox gap dial adjustment empowers users to fine-tune operations effortlessly, achieving precise outcomes.
5. Rubber roller:
1) The rubber roller, showcasing an outer diameter of φ200mm, is engineered for highly effective and consistent ink transfer.
2) Featuring a wear-resistant rubber surface enveloping the steel pipe, it is balanced for superior durability and optimal performance.
3) Specially ground in key areas, the rubber roller excels in ink transfer efficiency, ensuring optimal output in every application.
4) The rubber's hardness, ranging between 60-65 degrees, enhances its operational effectiveness and longevity under various conditions.
5) The inclusion of the renowned Yunmo motor ensures silent operation, effectively reducing noise pollution for a quieter environment.
6. Phase adjustment mechanism:
1) A sophisticated planetary gear structure enables reliable and smooth phase adjustments, enhancing the printing mechanism.
2) With an advanced electric digital 360-degree adjustment feature, the printing phase can be altered seamlessly during both operation and stops.
3) Electric adjustment of the lateral position, with a range of ±10mm, ensures unmatched precision in every operation.
7. Ink circulation
1) The pneumatic diaphragm pump ensures a stable ink supply, engineered for swift operation and easy maintenance, enhancing productivity.
2) The ink filter efficiently screens out impurities, maintaining superior ink quality and consistency for impeccable results.
8. Printing Phase Fixing Device:
1) Our state-of-the-art electromagnetic clutch brake device is ingeniously integrated to provide unparalleled control and stability, enhancing the operational efficiency of the system.
2) The sophisticated brake mechanism skillfully halts machine operation when separated, allowing precise phase adjustments while retaining the original gear position's fixed point, ensuring seamless functionality.
9. Oil Supply Device:
1) The mechanical oil pump operates with remarkable efficiency, circulating oil smoothly and delivering a consistent, reliable supply that maintains peak performance.
2) Experience seamless and uninterrupted operations with our advanced circulating oil system, meticulously designed to ensure even inking of gears and maintain a perfectly balanced oil level across all groups, promoting longevity and reliability.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an outer diameter of φ360mm, excluding the die, this roller promises precision and robust durability, ensuring consistent high-quality performance.
2) Expertly crafted from resilient cast steel, the surface is finely ground and plated with hard chrome, enhancing the roller's resilience and longevity.
3) Featuring meticulous balanced adjustment, it provides unmatched operational stability, ensuring a smoother and more reliable workflow.
4) Designed with exceptional precision, the die fixing screw holes are spaced 50mm x 50mm, ensuring secure and stable die placement for optimal functionality.
5) Compatible with a die height of 25.4mm, this roller caters to a wide range of operational requirements with ease.
6) Capable of accommodating die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, showcasing remarkable versatility and adaptability.
2. Rubber Pad Roller (Upper Roller)
1) With a robust outer wall diameter of φ388.9mm, this roller is engineered for optimal, high-performance results.
2) Constructed from enduring cast steel with a ground surface and hard chrome plating, it promises long-lasting, durable performance.
3) Designed for balance, this roller's adjustment system ensures operational stability for smooth and efficient processes.
4) Featuring an advanced electric adjustment system for the gap with the die roller, it optimizes precision and enhances efficiency across operations.
5) With a pad thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, this roller is tailored for durability and effectiveness in various applications.
3. Transverse Movement and Repair Device:
1) Featuring a mechanical transverse of 40mm with a floating device, this system's automatic die-cutting uniform scale compensates for differing line speeds, ensuring even pad wear and extending service life significantly.
2) The innovative electric repair device revolutionizes pad reuse rates, allowing for 3-4 repairs, thereby reducing both costs and waste effectively.
3) The pneumatic automatic separation device for the die-cutting roller minimizes pad wear, dramatically increasing service life and performance efficiency.
4. Plate-Free Fixture:
1) Embrace swift, interchangeable die-cutting with multi-functional capabilities, eliminating the necessity for templates in conventional boxes, enhancing productivity.
2) Achieve the same efficiency as thin knife slotting, paving the way for substantial production cost savings while maintaining top-tier performance.
3) Thirteen servo motors facilitate electrical adjustment of pre-pressure, pressure lines, and plate-free knife ring size, enabling effortless one-key slotting size adjustments by simply inputting cardboard dimensions for simplicity and convenience.
4. Transmission Gear:
1. Expertly constructed from 40Cr high-quality alloy steel, and subjected to tempering, grinding, and nitriding processes, this gear ensures incredible durability and strength for enduring performance.
2. Boasting six-level precision, this gear guarantees smooth, nearly silent operation. With hardness ranging from HRC55-60, it promises long life and minimal wear, ensuring consistent print color accuracy over time.
3. The keyless connection of all transmission parts, including shaft and gear, with an innovative expansion sleeve, eliminates connection gaps, making it ideal for long-term high-speed operations with significant torque demands.
5. Oil Supply Device:
1) Outfitted with a state-of-the-art mechanical oil pump, this sophisticated system delivers efficient and continuous oil supply cycling, significantly optimizing the overall performance and durability of the machinery.
2) Features an advanced circulation oil supply system meticulously designed to provide uniform oiling of gears. This ensures balanced oil maintenance across each group, significantly enhancing the reliability and longevity of the machinery.
3) Employs an innovative closed spray lubrication system that guarantees superior lubrication. This cutting-edge technology ensures exceptional transmission accuracy while dramatically extending the lifespan of the machine.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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