| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to the 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery is a pioneering marvel in packaging printing, harmoniously blending multi-color, high-precision print capabilities with eco-friendliness, energy efficiency, and state-of-the-art intelligent controls. Perfectly suited for diverse applications such as cartons, paper boxes, and flexible packaging, this machine is engineered with five independent high-precision printing units plus an additional multifunctional efficiency unit. Whether it's glazing, die-cutting, or spot color applications, this system excels in achieving intricate designs in a single pass, significantly enhancing both output quality and production efficiency. Below, delve into its core technologies, practical applications, and performance parameters that set it apart:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each module boasts advanced FLEXO flexographic technology, perfectly compatible with water-based inks that meet EU REACH standards. With VOC emissions under 100ppm, it's ideal for sensitive packaging sectors such as food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Equipped with a sophisticated servo motor drive and 360° electric phase fine-tuning, this machine ensures incredible color alignment precision of ±0.5mm on flat cardboard. It handles text as small as 1.5mm and achieves dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: Featuring a pneumatic locking and track sliding mechanism, this unit allows for plate changes in under 10 minutes. The anilox roller replacement can occur without halting operations, maximizing uptime.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: With an integrated chamber scraper glazing system, it facilitates both partial and comprehensive glazing, enhancing surface gloss and resistance. Enjoy drying speeds of up to 30 meters per minute.
Die-Cutting/Slotting Function: Select models include a linkage die-cutting unit, expertly handling creasing, slotting, and die-cutting of corrugated cardboard, minimizing dependency on subsequent processes.
Spot Color Printing Expansion: The sixth unit is customizable as a spot color channel, addressing the unique needs of special inks like metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Powered by Siemens PLC and a vibrant 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and comprehensive production data analytics including output and energy usage.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module offers cutting-edge remote equipment status monitoring, proactive warning alerts, and OTA firmware updates, effectively reducing operational and maintenance expenditures.
Tension Closed-Loop Control: Equipped with a tension sensor and a servo motor, this feature ensures real-time paper tape tension adjustments, preventing any printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: This sophisticated module, adjustable from 50-120ºC, integrates hot air drying with infrared radiation to achieve drying speeds of 30 meters per minute. It's versatile for materials ranging from films to paper.
Ink Zero Waste System: With a rubber wheel that idles when stopped and a pneumatic diaphragm pump for ink supply, the system supports rapid ink color changes in under 5 minutes and ink recycling, minimizing waste.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: Ranges from 1400-2000mm, with optional customization. Ideal for three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
Applicable Materials: Accommodates Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), and Aluminum Foil, supporting a vast array of packaging substrates.
Mechanical Speed: Offering speeds of 10-70 meters per minute with stepless regulation, this machine ensures precision in low-speed debugging and unmatched efficiency in high-speed production.
Color registration precision of ±0.5-0.8mm ensures industry-leading accuracy, perfectly catering to the intricate demands of fine pattern printing, making sure every detail is brilliantly highlighted.
Power supply: 380V/50Hz, with a total power consumption of 25-40kW. Its energy-saving design is crafted to save 15% more power compared to traditional equipment, making it an eco-friendly solution that adds to your long-term savings.
With dimensions stretching 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, its modular design ensures both ease of layout in workshops and straightforward maintenance, offering convenience at its best.
3. Application Areas and Typical Scenarios
Packaging Printing
Carton / Paper Box: Seamlessly achieve vibrant multi-color graphics and glazing in a single pass, making it ideal for producing exquisite e-commerce logistics boxes, elegant gift boxes, and more.
Soft Packaging: Expertly supports high-precision printing on film materials, perfect for crafting premium food bags and daily chemical packaging bags, ensuring quality and consistency in every print.
Labels and Logos
Industrial Labels: Achieve two-color overprinting for batch numbers and QR codes with precision that meets stringent GMP certification standards, ensuring reliability and compliance.
Anti-Counterfeiting Labels: Enhance product security by integrating spot color printing with localized glazing, significantly boosting anti-counterfeiting performance.
Special Material Processing
Aluminum Foil and Composite Materials: Enables high-precision printing tailored for pharmaceutical aluminum foil packaging and electronic component shielding materials, offering superior protection and quality.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Modular wearing parts like anilox rollers and rubber rollers feature standardized interfaces for easy replacement; key components such as chains and gears boast a lifespan exceeding 8,000 hours, ensuring long-term efficiency and reliability.
Fully enclosed protective cover with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts ensure compliance with CE safety standards, creating a secure operational environment.
Data Management
Production Report Generation: Offers real-time data recording including printing speed, ink usage, and downtime, thereby facilitating comprehensive production efficiency analysis.
CIP4 Data Interface: Seamlessly integrates with enterprise ERP systems to enable smooth transmission of orders and process parameters, enhancing operational efficiency.
V. After-Sales Service and Certification
Warranty and Maintenance: Enjoy a 1-year warranty on the entire machine (with a 2-year extension on core components), along with 7×24 hours remote diagnosis and engineer on-site service within 48 hours (domestic), ensuring peace of mind.
Environmental Certification: This product uses water-based ink that has achieved EU REACH certification, and the equipment is compliant with the ISO 14001 environmental management system, underscoring our commitment to sustainability.
Quality Certification: Proudly passed CE certification, with key components like motors and sensors sourced from top imported brands, guaranteeing superior quality and performance.
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