Product Description
1. Paper Feeding Section:
Delve into a realm of refined technological advancement with our state-of-the-art servo pressure-free extended paper feeding front edge. This avant-garde apparatus seamlessly eradicates the necessity for conventional paper guide rubber rollers and embossing rollers. Witness cardboard glide with unparalleled ease to the printing roller, courtesy of our innovative front edge vacuum technology. The synchronized power input gear is expertly aligned with the vacuum paper guide wheel's outer circle, simplifying operations while extending auxiliary paper feeding time. This ensures seamless adjustments and peak performance, setting a new standard in efficiency.
Our paper feeding section features the renowned French Martin front edge paper feeding structure, where the tilting tabletop effortlessly elevates to streamline paper feeding. Ingeniously designed with a low front and elevated back, it significantly mitigates paper jams and cardboard wear. This system is perfectly tailored for both single and curved corrugated cardboard. The Martin bellows' snail-type suction blower concentrates immense power, optimizing performance for high-strength and weighty cardboards, ensuring impeccable alignment. Benefiting from a light-pressure bearing wheel frame design, it supports towering cardboard stacks, reducing weight strain and boosting bellows speed efficacy.
The groundbreaking pressure-free front edge paper feeding system triumphantly resolves the challenges of cardboard damage induced by paper guide rubber rollers. It proudly guarantees the near 100% preservation of the cardboard's physical properties, empowering carton manufacturers with a diverse array of paper options. By forgoing the traditional roller mechanism, it safeguards all cardboards during transport, accomplishing feats unattainable by alternative systems.
1. Machine Clutch:
1) Prioritizing safety, our machine clutch is governed by an advanced electric control system. An alarm bell emits a continuous ring during operation, ensuring that operator safety remains uncompromised.
2) Pneumatic Interlocking Device:
3) Our sophisticated main motor and fan employ cutting-edge variable frequency motors and controllers to enhance energy efficiency and smooth startups. The inclusion of a motor start protection device assures reliability.
2. Front Edge Paper Feeding System:
1) With suction-assisted paper feeding and an adaptable 7.5KW fan, this system finely tunes air volume according to the cardboard's bend, ensuring seamless and fluid operations.
2) Harnessing the power of robust cylinder-driven mechanisms, our system guarantees swift and efficient paper lifting and dropping.
3) Revel in the ease of one-button electric adjustments for side, front, and rear baffles, offering unparalleled convenience.
4) Featuring Taiwan's ultra-durable front edge paper feeding wheel, this component boasts unmatched resilience and wear resistance.
5) Opt for either continuous or interval paper feeding with our versatile interval paper feeding device, expertly tailored to meet your specific requirements.
6) The user-friendly seven-inch computer touch screen control provides real-time production volume updates and counting alerts, significantly boosting operational productivity.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units are equipped with electric and automatic zeroing, delivering precision and effortless use.
2) For standard carton applications, our automatic zeroing device facilitates two trial prints to achieve exact positioning, substantially reducing cardboard wastage.
4. Dust Removal Device:
1) Our innovative brush dust removal device in the paper feeding section effectively purges impurities from the cardboard's printed surface, elevating print quality to new heights.
2) Boasting a storage order capacity of up to 999, our system ensures precise and efficient automatic alignment, setting a new benchmark in accuracy.
3) Experience the simplicity of one-key alignment and slot size adjustment, significantly enhancing user-friendliness.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The meticulously engineered outer diameter of this component measures 395mm, extending to 405mm including the plate's outer diameter, ensuring optimal functionality.
2) Showcasing an exquisite finish, the steel pipe's surface undergoes meticulous grinding and is sheathed in a robust layer of hard chrome plating, ensuring unparalleled longevity and resistance.
3) Our expert balance correction technology is meticulously engineered to ensure flawless and continuous operation, safeguarding the seamless functionality of your operations at all times.
4) Engineered with precision, the ratchet fixed plate rolling shaft enhances operational stability and accuracy, ensuring your printing processes are executed with unmatched precision.
5) Perfectly tailored for versatility, the comprehensive full plate hanging slot accommodates 9mm hanging plate strips, elevating ease of use and broadening application possibilities.
6) Experience effortless and efficient plate handling with our electrically controlled foot switch, which offers a smooth and seamless forward and reverse rotation for loading and unloading printing plates.
2. Printing roller:
1) With an outer diameter of 159mm, this component is a testament to precision engineering, optimizing design and functionality for unparalleled performance.
2) The steel pipe is meticulously crafted with a finely ground surface and enveloped in robust hard chrome plating, guaranteeing an enduring and polished finish.
3) Thanks to adept balance correction, the printing roller achieves smooth, consistent operation, delivering exceptional quality and reliability in every print.
4) Featuring a versatile manual adjustment mechanism, the printing roller's gap dial offers a precision adjustment range of 0-12mm, catering to all your exact printing needs.
3. Upper and lower rollers for paper feeding:
1) The upper roller, masterfully crafted from thick-walled steel pipe with an outer diameter of 99mm, features a quick-adjustment paper guide wheel for flawless paper handling.
2) The lower roller, with an outer diameter of 156mm, is designed with thick-walled steel pipe, a finely ground surface, and hard chrome plating, ensuring durability and outstanding performance.
3) The paper feeding roller's gap dial offers precise manual adjustment with a range of 0-12mm, ensuring perfect alignment and efficient paper feeding.
4. Steel anilox roller
1) Featuring an outer diameter of φ213, this anilox roller offers mesh numbers of 180, 200, 220, 240, and 260, enabling customizable and precise printing performance.
2) Expertly ground with a meticulously pressed mesh, followed by an additional grind and hard chrome plating, this roller excels in delivering exceptional inking capabilities.
3) Ensure consistent high-quality printing with our balance-corrected anilox roller, designed for smooth, uniform inking and consistently clear dots.
4) Equipped with a wedge overrunning clutch, the anilox roller is engineered to distribute and clean ink effectively, ensuring optimal performance.
5) Manual adjustment of the anilox gap dial provides precise control over the inking process, fine-tuning your printing to perfection.
5. Rubber roller:
1) With an outer diameter of φ200mm, the rubber roller is specifically designed for optimal ink transfer efficiency, enhancing your printing output.
2) Constructed with wear-resistant rubber expertly wrapped around a balanced steel pipe, this roller guarantees longevity and durability in operation.
3) Specialized grinding in the central and elevated areas ensures superior ink transfer, delivering outstanding print quality with every use.
4) The rubber's hardness is precisely calibrated between 60-65 degrees, providing the ideal balance of resilience and performance for exceptional results.
5) The Yunmo motor, featuring a silent mechanism, ensures quiet, efficient, and reliable operation, enhancing your working environment.
6. Phase adjustment mechanism:
1) Equipped with an advanced planetary gear business structure, this mechanism provides precise and reliable operational control.
2) Utilizing a 360-degree digital interface, the electrically controlled printing phase adjustment allows seamless adjustments during both operation and downtime.
3) For impeccable alignment, the electric lateral position adjustment offers a fine-tuning range of ±10mm, ensuring flawless printing precision.
7. Ink circulation
1) The pneumatic diaphragm pump guarantees a stable ink supply, while the straightforward maintenance process enhances operational efficiency and reliability.
2) The integrated ink filter is a marvel of engineering that meticulously purifies the ink, efficiently filtering out impurities to ensure the highest standard of pristine ink quality.
8. Printing Phase Fixing Device:
1) Featuring an advanced electromagnetic clutch brake, this sophisticated device promises superior precision control throughout its operation, enhancing overall performance and efficiency.
2) When the necessity for phase adjustments arises, the brake mechanism engages to secure the machine, reliably maintaining the original gear position with unrivaled dependability.
9. Oil Supply Device:
1) A state-of-the-art mechanical oil pump ensures a steady supply and circulation of oil, providing the foundation for seamless and uninterrupted machine operation.
2) With its innovative circulating oil supply system, it guarantees uniform inking of gears and maintains balanced oil levels across all operational groups, optimizing performance like never before.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an imposing outer diameter of φ360mm (exclusive of die), this precision-engineered component delivers unparalleled performance for the most demanding applications.
2) Expertly crafted from durable cast steel, its surface is diligently ground and strengthened with a hard chrome plating, ensuring long-lasting durability.
3) Meticulously balanced for precise adjustments, this feature significantly enhances stability during operation, ensuring consistent, high-quality results every time.
4) Thoughtfully designed with die fixing screw holes precisely spaced at 50mm*50mm intervals, facilitating effortless operation and setup.
5) Engineered to accommodate a die height of 25.4mm, this versatile component caters to a wide range of applications.
6) Capable of die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, it adapts seamlessly to diverse needs.
2. Rubber Pad Roller (Upper Roller)
1) Featuring an outer wall dimension of φ388.9mm, this robust component ensures exceptional support and precision, setting new standards in performance.
2) Constructed from premium cast steel, with an expertly ground surface and hard chrome plating, it promises unparalleled longevity and reliability.
3) Balanced adjustments enhance this component's stability, consistently delivering reliable and precise operations.
4) Equipped with an electric gap adjustment feature, it works harmoniously with the die roller to provide precision control and heightened efficiency.
5) The pad's thickness is accurately measured at 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring superior coverage and performance.
3. Transverse Movement and Repair Device:
1) With a mechanical transverse movement of 40mm, coupled with a dynamic floating device, it enables automatic compensation for line speed, ensuring uniform wear of the die-cutting pad and significantly extending its service life.
2) The innovative electric repair device significantly enhances the reuse rate of pads, allowing each pad to be repaired 3-4 times, maximizing efficiency and sustainability.
3) The pneumatic automatic separation device of the die-cutting roller is designed to minimize pad wear, remarkably prolonging its service life and reliability.
4. Plate-Free Fixture:
1) This multifunctional fixture revolutionizes the process by enabling rapid die-cutting interchange without the need for templates for standard boxes, streamlining operations.
2) Achieving results equivalent to thin knife slotting, this feature significantly reduces production costs, enhancing overall efficiency and cost-effectiveness.
3) With 13 servo motors, it offers electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). By simply inputting the cardboard's dimensions, it facilitates one-key slotting size adjustments with exceptional ease and convenience.
4. Transmission Gear:
1. Crafted from 40Cr high-quality alloy steel, this gear undergoes a meticulous process of tempering, grinding, and nitriding to ensure exceptional strength and lifelong durability.
2. With a precision of six levels, this component operates with remarkable smoothness and quietness, offering hardness ranging from HRC55-60 for long-lasting, low-wear performance that consistently maintains printing color accuracy over time.
3. Experience the future of seamless connectivity with our cutting-edge keyless connection system (expansion sleeve). By eliminating any connection gaps between all transmission components, such as shafts and gears, this pioneering design ensures smooth, high-speed performance even under demanding large torque conditions, propelling operational excellence to new heights.
5. Advanced Oil Supply Device:
1) Our state-of-the-art system is equipped with a robust mechanical oil pump, delivering a dependable oil supply cycle that guarantees continuous, flawless operation.
2) The sophisticated circulation oil supply mechanism provides consistent and even gear lubrication, maintaining equilibrium in oil levels across all groups. This strategic feature not only enhances machinery longevity but also boosts operational efficiency, keeping your operations running smoothly.
3) By integrating a closed spray lubrication system, we ensure impeccable transmission accuracy while significantly prolonging the lifespan of the machinery, safeguarding your investment with precision and reliability.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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