Product Description
1. Paper Feeding Section:
Unleash the power of seamless feeding with our servo pressure-free extended paper feeding system. This innovative design eliminates the need for paper guide rubber rollers and embossing roller pressure feeding. By utilizing a front edge vacuum, the cardboard transitions smoothly to the printing roller, ensuring seamless operation. The power input gear of the paper feeding section's intermittent divider aligns perfectly with the vacuum paper guide wheel. With no need to adjust the paper guide rubber roller pressure, auxiliary paper feeding time extends to its maximum, making paper feeding adjustments incredibly user-friendly.
Experience efficiency like never before with our French Martin front edge paper feeding structure. The tabletop tilts during paper feeding, reducing the risk of jams and cardboard damage, particularly suited for single corrugated and curved cardboard. The Martin bellows, a snail-type suction blower, exerts superior suction, preventing oblique runs during feeding. Our lightweight pressure-bearing wheel frame design eases the load when cardboard is stacked high, optimizing the bellows' speed in the pressure-free section.
Our pressure-free front edge paper feeding system revolutionizes cardboard handling by eliminating damage from traditional paper guide rollers. Cardboard physical integrity remains near-perfect, offering carton manufacturers more options. With the removal of the paper guide rubber roller conveying mechanism, we ensure absolute protection of cardboards during transport, achieving what no other system can.
1. Machine Clutch:
1) The electric control machine clutch alarm bell rings continuously during movement, prioritizing operator safety.
2) Pneumatic Interlocking Device
3) Our main motor and fan feature variable frequency motors and controllers, ensuring energy efficiency, smooth startups, and robust motor start protection.
2. Front Edge Paper Feeding System
1) Suction-assisted paper feeding, powered by a 7.5KW fan, with adjustable air volume to match cardboard curvature, ensuring uninterrupted feeding.
2) Cylinder-powered paper lifting and dropping, delivering speed and strength in paper handling.
3) Effortless one-button electric adjustments for the side, front, and rear baffles.
4) Taiwan's super-resistant front edge paper feeding wheel, offering durability and wear resistance.
5) Choose between continuous or interval paper feeding with our versatile interval paper feeding device.
6) Manage operations with ease using a seven-inch computer touch screen that displays production volumes and triggers counting alarms.
3. Automatic Zeroing Device
1) Both paper feeding and die-cutting units feature electric and automatic zeroing for precision.
2) Our automatic zeroing device is perfect for general carton use, allowing adjustments in just two trial prints, minimizing cardboard waste.
4. Dust Removal Device
1) Enhance printing quality with our brush dust removal device, efficiently eliminating impurities from cardboard surfaces.
2) Achieve precise and efficient storage order with a capacity of up to 999 and automatic alignment.
3) Simplify operations with one-key alignment and slot size adjustment.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The sophisticated engineering of this machine ensures an outer diameter of 395mm, with an added precision element of a plate extending to 405mm for enhanced performance.
2) The steel pipe features a meticulously ground surface that is hard chrome plated, providing exceptional durability and a sleek finish.
3) Expertly executed balance correction ensures the machine operates with unparalleled smoothness and efficiency.
4) Featuring a ratchet fixed plate rolling shaft, this component offers robustness and reliability in every operation.
5) Equipped with a full plate hanging slot, perfectly accommodating 9mm hanging plate strips, it offers flexibility and ease of use.
6) The loading and unloading of printing plates are seamlessly controlled with an electrically-operated foot switch, allowing for precise forward and reverse movements.
2. Printing roller:
1) The printing roller boasts a precise outer diameter of 159mm, engineered for exacting standards.
2) With a surface crafted from ground and hard chrome plated steel pipe, it ensures long-lasting resilience and superior performance.
3) The application of balance correction results in consistently smooth and efficient operation.
4) Enjoy the convenience of manual adjustment with the gap dial of the printing roller, offering a versatile range of 0-12mm.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with an outer diameter of 99mm, is constructed from thick-walled steel pipe and features a quick-adjustment paper guide wheel for optimal efficiency.
2) The lower roller has an outer diameter of 156mm, made from thick-walled steel pipe with a surface that is expertly ground and hard chrome plated, ensuring unparalleled durability.
3) Manual gap dial adjustment for the paper feeding roller offers a versatile range from 0 to 12mm, providing precise control.
4. Steel anilox roller
1) Featuring an outer diameter of φ213, with mesh numbers ranging from 180 to 260, you have the flexibility of selecting your preferred mesh number.
2) The steel tube's surface is finely ground, with the mesh impressively pressed, and subsequently hard chrome plated for impeccable quality.
3) Balance correction ensures smooth operation, delivering consistent dots and uniform inking for flawless printing results.
4) Innovatively designed with a wedge overrunning clutch, the anilox roller efficiently distributes and washes ink, maintaining consistency.
5) Experience the ease of manual adjustment with the anilox gap dial, offering precise control over inking.
5. Rubber roller:
1) The rubber roller features an outer diameter of φ200mm, designed for exceptional performance.
2) Its surface is wrapped with wear-resistant rubber, ensuring long-lasting durability and balance for superior functionality.
3) Specially engineered with a unique grinding in the middle and high parts, the rubber roller excels in ink transfer efficiency.
4) The rubber hardness is meticulously maintained at 60-65 degrees, providing optimal performance under varying conditions.
5) The Yunmo motor is equipped with a silent motor, ensuring operation is smooth and noise-free for a better working environment.
6. Phase adjustment mechanism:
1) Incorporating a planetary gear business structure, this mechanism offers robust and reliable phase adjustments.
2) Enjoy the convenience of electric digital 360-degree printing phase adjustment, which can be performed both during operation and while stopped.
3) The lateral position can be electrically adjusted, providing a range of ±10mm for exact positioning.
7. Ink circulation
1) Featuring a pneumatic diaphragm pump, it ensures a stable ink supply with convenient and rapid operation and maintenance.
2) The ink filter is designed to efficiently remove impurities, ensuring clean and uninterrupted ink flow.
8. Printing phase fixing device:
1) This device integrates an electromagnetic clutch brake system, offering precise phase control and stability.
2) When the machine undergoes phase adjustments, the brake mechanism effectively limits machine operation, ensuring the original gear position remains fixed.
9. Oil supply device:
1) Equipped with a mechanical oil pump that circulates oil efficiently, ensuring continuous lubrication for optimal machine performance.
2) Our revolutionary circulating oil supply system ensures that every gear receives even inking, maintaining a harmonious balance in the oil level across all groups for optimal performance.
Three-die cutting section: Experience precision and efficiency with our expertly designed die cutting section.
1. Die roller (lower roller): Engineered for ultimate precision and durability, crafted to meet the highest standards.
1) With an outer diameter of φ360mm (excluding die), our die roller is crafted for seamless integration and superior function.
2) Made from robust cast steel, it features a finely ground surface with hard chrome plating for enhanced durability and performance.
3) Experience unparalleled operational stability with our expertly balanced adjustment mechanism.
4) Designed with precision, the spacing between the die fixing screw holes is 50mm*50mm, ensuring swift and secure assembly.
5) Accommodates a die height of 25.4mm, providing versatility and adaptability for varied applications.
6) Effortlessly cut through materials with die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards.
2. Rubber pad roller (upper roller): Designed to complement the die roller, ensuring smooth and efficient operations.
1) Featuring an outer wall with a diameter of φ388.9mm, built for stability and precision.
2) Crafted from high-quality cast steel, its surface is ground and hard chrome plated for exceptional wear resistance and longevity.
3) Ensure smooth and stable operation with our balanced adjustment technology.
4) Electric adjustment of the gap with the die roller provides precision control and easy customization.
5) With a pad thickness of 8mm (outer diameter: φ404.9mm) and a width of 250mm, it offers optimum coverage and performance.
3. Transverse movement and repair device: Designed to enhance efficiency and longevity through innovative design.
1) The mechanical transverse movement of 40mm and floating device ensures uniform die-cutting, automatically compensating for line speed to extend pad life through even wear distribution.
2) Our electric repair device boosts pad reuse rates, allowing for 3-4 repairs, optimizing both cost and resource efficiency.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, significantly extending its service life.
4. Plate-free fixture: Revolutionize your operations with our innovative multi-function fixture.
1) Offering fast and interchangeable die-cutting, it eliminates the need for templates for conventional boxes.
2) Experience cost savings with the effect comparable to thin knife slotting.
3) Featuring 13 servo motors for the precise electrical adjustment of pre-pressure, pressure line, and plate-free knife ring size. Input cardboard dimensions for one-key slotting size adjustments, streamlining processes with simplicity and convenience.
4. Transmission gear: Built for smooth, precise, and reliable performance.
1. Crafted from premium 40Cr alloy steel, tempered, ground, and nitrided for unmatched durability and strength.
2. With six-level precision, it ensures smooth operation, boasts low noise, and maintains a hardness of HRC55-60, guaranteeing long life and minimal wear while preserving color accuracy.
3. All machine transmission parts feature a keyless connection (expansion sleeve) for gap elimination, perfect for long-term, high-speed operation with large torque.
5. Oil supply device: Ensure optimal performance with our advanced oil supply technology.
1) Employing a mechanical oil pump, it ensures a consistent oil supply cycle for uninterrupted operation.
2) Circulating oil supply system guarantees uniform gear oiling and balanced oil levels across all groups, optimizing machine longevity.
3) Our closed spray lubrication system offers superior lubrication, ensuring precise transmissions and significantly extending the lifespan of components.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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