| Customization: | Available |
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| After-sales Service: | / |
| Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Introducing our cutting-edge product: a two-color chain-type water-based ink printer that redefines efficiency and precision in the world of printing.
I. Core Functions and Technical Advantages
1. Two-Color High-Precision Printing System
Dual-Group Independent Printing Unit: Featuring two separate water-based ink printing modules, this system effortlessly produces vivid dual-color outputs, such as primary plus secondary hues or special colors combined with intricate patterns. Achieve one-pass production of complex graphics with ease.
FLEXO Flexographic Printing Technology: Incorporating an advanced water-based anilox roller ink supply mechanism, complemented by a high-precision ceramic anilox roller (300-600LPI), ensures even ink distribution. Enjoy superior print clarity up to 1200dpi, capable of rendering text as small as 1.5mm with dot reproduction accuracy within ±0.1mm.
360° Phase Electric Fine-Tuning: Experience unmatched precision with the ability to adjust the printing wheel 20mm laterally and utilize 360° electric phase fine-tuning. Achieve impeccable color registration with an accuracy of ±0.8mm, perfect for high-end packaging applications.
2. Chain Drive System
Roller Chain Drive Structure: Engineered with a robust high-strength roller chain meeting ISO 606 standards, this system boasts a transmission efficiency exceeding 98%. It withstands prolonged high-load operations and adapts seamlessly to speed variations between 10-70 m/min.
Circulating Lubrication Oil Supply System: Equipped with an integrated automatic circulating lubrication setup within the gearbox, this feature reduces operational noise to below 75dB and prolongs gear lifespan by over 30%, ensuring consistent color registration.
Automatic Chain Tension Compensation: Featuring advanced tension sensor and servo motor linkage, this system constantly monitors and adjusts chain tension, preventing deviations in print quality due to chain elongation.
3. Environmentally Friendly Water-Based Ink Printing Technology
Water-Based Ink Compatibility: Designed to align with EU REACH regulations, this printer supports water-soluble FLEXO inks with VOC emissions under 100ppm. Enjoy odorless operation, ideal for sensitive packaging sectors like food and pharmaceuticals.
Ink Automatic Circulation System: The ingenious design allows the rubber wheel to idle during machine stops, preventing ink drying. A pneumatic diaphragm pump powers ink supply, ensuring zero ink wastage and rapid color transitions in under 5 minutes.
Hot Air Drying System: Our integrated three-stage hot air drying module, with adjustable temperatures from 50-120ºC, accelerates drying up to 30 m/min, accommodating diverse material needs like film and paper.
2. Key Technical Parameters
Item | Parameter Range | Advantages
Printing Width: 1400-2000mm (customizable) | Perfectly adapts to three, five, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil | Supports a myriad of packaging substrates for versatile applications.
Mechanical Speed: 10-70 meters/minute (stepless speed regulation) | Facilitates precise low-speed debugging and efficient high-speed production.
Color Registration Accuracy: ±0.8mm | Sets the industry benchmark for precision, catering to intricate pattern printing demands.
Power Supply: 380V/50Hz, Total Power 25-40kW | An energy-efficient design that saves 15% more power compared to conventional machinery.
Dimensions: 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height) | Its modular design facilitates easy workshop arrangement and maintenance.
3. Intelligent and Humanized Design
1. Automatic Control System
PLC + Touch Screen Operation: Harness the power of cutting-edge technology with the Siemens PLC controller paired with a dynamic 10.4-inch color touch screen. This sophisticated system enables seamless parameter presets, intuitive fault diagnostics, and comprehensive production data analytics, including metrics on output, energy usage, and downtime.
Remote Monitoring Function (Optional): Elevate your operational efficiency with advanced remote monitoring capabilities. Through the Industrial Internet of Things module (IIoT), you gain real-time insights into equipment status and benefit from early warning notifications and OTA firmware upgrades, ensuring optimal operation and maintenance.
2. Quick Plate Change and Maintenance: Effortless operation and reduced downtime.
Track Sliding Printing Unit: Experience unparalleled convenience with pneumatic locking and an electric open-close structure for the printing unit. Achieve plate changes in under 10 minutes and replace the anilox roller without halting production, maximizing efficiency.
Modular Wearing Parts Design: Simplify maintenance with components like the anilox roller, rubber roller, and scraper featuring standardized interfaces for easy replacement. Key components boast an impressive lifespan exceeding 8000 hours, ensuring long-lasting performance.
3. Safety Protection: Ensuring operator safety with cutting-edge features.
Fully Enclosed Protective Cover: Achieve superior safety standards with a fully enclosed protective design. Equipped with a grating sensor and emergency stop button, it provides comprehensive human-machine isolation. An anti-winding shield on the transmission part ensures compliance with stringent CE safety standards.
Ink Leakage Detection: Safeguard against pollution accidents with an integrated liquid level sensor and ink leakage alarm system. It offers real-time monitoring of the ink tank and pipeline status, maintaining a clean and safe work environment.
IV. Application Fields and Typical Cases: Versatile solutions for diverse needs.
1. Core Application Scenarios: Catering to a wide range of industries.
Packaging Printing: Masterfully handle graphic printing for cartons, paper boxes, and flexible packaging bags, such as those used for food and medicine, with precision and clarity.
Labels and Logos: Achieve impeccable two-color overprinting for industrial, logistics, and anti-counterfeiting labels, ensuring vibrant and accurate results.
Special Material Processing: Excel in high-precision printing on specialized materials like aluminum foil, synthetic leather, and composite materials.
2. Industry Cases: Proven success stories and industry accolades.
Food Packaging: A renowned dairy company has leveraged this machine to print milk cartons, utilizing water-based ink that meets FDA food contact standards. This innovation has boosted their annual production capacity by an impressive 40%.
Medical Labels: A leading pharmaceutical factory effectively uses two-color printing for the synchronous output of drug batch numbers and anti-counterfeiting codes, maintaining color accuracy that meets stringent GMP certification requirements.
V. After-Sales Service and Certification: Unmatched support and quality assurance.
1. Service System: Comprehensive care for lasting satisfaction.
Warranty for the Whole Machine: Enjoy peace of mind with a 1-year warranty covering the entire machine, extendable to 2 years for core components, complemented by lifetime maintenance to ensure ongoing operational excellence.
Technical Support: Access unparalleled assistance with 7×24 hours remote diagnosis, ensuring prompt resolution of any technical concerns.
Training Service: Avail of free operation training and process guidance, along with a complimentary ink debugging manual to empower your team with the knowledge for optimal machine use.
2. Certification Qualification: Rigorous standards for quality and environmental responsibility.
Environmental Certification: Our water-based ink has triumphed in passing the EU REACH certification, and the equipment adheres to the ISO 14001 environmental management system, underlining our commitment to sustainability.
Quality Certification: Our equipment proudly meets CE certification, with key components such as motors and sensors sourced from trusted imported brands, guaranteeing exceptional reliability and performance.
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