| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Our advanced 5+1 high-definition water-based ink printing machinery is a state-of-the-art solution for packaging printing, combining the brilliance of multi-color high-precision printing with an eco-friendly and energy-efficient design, all under intelligent control. Primarily utilized in crafting cartons, paper boxes, and flexible packaging, this machine features a core configuration of five independent printing units plus one multifunctional efficiency unit-ideal for tasks such as glazing, die-cutting, or spot color applications. This allows for one-time molding and sophisticated surface treatments of intricate designs, elevating both production efficiency and printing quality. Explore the following sections for a detailed breakdown of its core technologies, diverse application scenarios, and performance parameters.
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Our robust five-color independent printing unit stands equipped with cutting-edge FLEXO flexographic technology, adept at handling water-based inks compliant with EU REACH regulations. With VOC emissions under 100ppm, this system is perfect for sensitive packaging ventures such as food and pharma industries.
With precision in mind, our micron-level color registration technology utilizes servo motor drive paired with a 360° electric phase fine-tuning, achieving stunning accuracy of ±0.5mm on flat cardboard. It can print text as small as 1.5mm with dot reproduction accuracy reaching ±0.1mm.
The quick plate change design revolutionizes efficiency-integrating a pneumatic locking and track sliding structure, reducing plate change time to under 10 minutes. Notably, the anilox roller can be replaced seamlessly without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Our water-based glazing module incorporates an integrated chamber scraper glazing system, delivering either partial or full glazing, which enhances surface gloss and wear resistance. This system operates at an impressive drying speed of 30 meters per minute.
Featuring a die-cutting/slotting function, some models include a linkage die-cutting unit that supports creasing, slotting, and die-cutting of corrugated cardboard, minimizing dependency on subsequent processes.
The sixth unit offers spot color printing expansion, customizable as a spot color channel, catering to the unique needs of special inks, including metallic and fluorescent colors.
Intelligent Automation Control System
The system boasts a robust PLC + touch screen operation, utilizing Siemens PLC alongside a 10.4-inch color touch screen. It supports parameter presets, fault diagnostics, and comprehensive production data statistics, tracking metrics like output and energy consumption.
For enhanced efficiency, our optional remote monitoring feature leverages the Industrial Internet of Things (IIoT) module, allowing real-time equipment status monitoring, early warning alerts, and OTA firmware updates, significantly reducing operational and maintenance costs.
Tension Closed-Loop Control: This feature integrates a tension sensor and servo motor linkage, ensuring real-time adjustment of paper tape tension to prevent printing deviations.
Efficient Drying and Environmentally Friendly Design
Our three-stage hot air drying system, featuring an integrated hot air module with adjustable temperatures (50-120ºC) and auxiliary infrared radiation drying, achieves a drying speed of 30 meters per minute. This system is versatile across different materials such as film and paper.
The ink zero waste system ensures sustainability with a rubber wheel that idles automatically when the machine is stopped. The pneumatic diaphragm pump, coupled with an independent ink-distributing motor, facilitates rapid ink color changes in under 5 minutes and promotes efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: Available from 1400-2000mm, with customizable options to suit three-, five-, and seven-layer corrugated cardboard, as well as wide-width films.
Applicable Materials: Capable of handling a variety of substrates including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, ensuring versatility for different packaging needs.
Mechanical Speed: The system operates at 10-70 meters per minute with stepless speed regulation, offering precise low-speed debugging and efficient high-speed production.
Color registration accuracy ±0.5-0.8mm: This machine showcases an industry-leading standard, perfectly catering to the intricate demands of fine pattern printing, ensuring every detail is impeccably captured.
Power supply power 380V/50Hz, total power 25-40kW: Experience the marvel of our energy-saving design, achieving a remarkable 15% power saving compared to traditional equipment, while delivering unmatched performance.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height): The modular design allows for versatile workshop layout and effortless maintenance, making it the preferred choice for dynamic production environments.
3. Application areas and typical scenarios: Explore the vast potential of our machine across diverse application areas, each tailored to meet specific industry needs.
Packaging printing: Elevate your packaging solutions with our advanced printing capabilities, designed to enhance both visual appeal and functionality.
Carton / Paper box: Seamlessly execute multi-color graphics and glazing in one swift process, ideal for e-commerce logistics, gift boxes, and a myriad of packaging needs.
Soft packaging: Achieve superior high-precision printing on film materials, perfectly suited for food bags and daily chemical packaging, delivering quality and reliability.
Labels and logos: Perfect your branding with our expert label and logo printing solutions, crafted for precision and impact.
Industrial labels: Master the art of two-color overprinting for batch numbers and QR codes with precision that aligns with GMP certification requirements.
Anti-counterfeiting labels: Enhance product security with spot color printing and local glazing, boosting anti-counterfeiting measures effectively.
Special material processing: Dive into the realm of specialized material handling with our cutting-edge printing solutions, optimized for diverse needs.
Aluminum foil and composite materials: Our high-precision printing is expertly suited for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design: Discover our intelligent approach to design, prioritizing user-friendliness and efficiency.
Quick maintenance and safety protection: Benefit from rapid maintenance protocols and robust safety features that ensure operational continuity.
Modular wearing parts: With standardized interfaces for components like anilox and rubber rollers, replacements are a breeze; key components boast exceptional durability with lifespans exceeding 8,000 hours.
Fully enclosed protective cover: Engineered with grating sensors and emergency stop buttons, alongside anti-winding shields on transmission parts, all adhering to stringent CE safety standards.
Data management: Harness the power of data management with features designed for seamless integration and real-time insights.
Production report generation: Effortlessly track data like printing speed, ink usage, and downtime, enabling thorough analysis of production efficiency.
CIP4 data interface: Seamlessly connect to your enterprise ERP system for fluid transmission of orders and process parameters, optimizing workflow.
V. After-sales service and certification: Experience unparalleled after-sales support and certification, ensuring peace of mind and compliance.
Warranty and maintenance: Enjoy a 1-year comprehensive machine warranty (with core components extended to 2 years), complemented by 24/7 remote diagnosis and prompt engineer on-site service within 48 hours (domestic).
Environmental certification: Our water-based ink proudly meets EU REACH certification standards, and our equipment aligns with the ISO 14001 environmental management system, reinforcing our commitment to sustainability.
Quality certification: Achieving CE certification, our machine features key components sourced from esteemed imported brands, ensuring top-notch quality and reliability.
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